Expandable Intervertebral Disc Implant with Telescoping Arms

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Solution Overview

Problem

Current intervertebral disc replacement implants face challenges in accommodating varying disc space heights and shapes due to biological variability or pathologic changes, leading to issues such as excessive retraction of blood vessels or neural elements during implantation, which can result in complications like vascular tears or neural damage.

Innovation Solution

An expandable intervertebral total disc replacement implant with an inferior and superior component, each having a core and arms telescopingly engaged, and an expansion mechanism that allows for axial and radial displacement, enabling customizable fitting within the disc space through minimally invasive techniques, preserving ligaments and optimizing stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed-size implant is used, then the implantation process is simple, but the implant cannot accommodate varying disc space heights and shapes

Engineering Contradiction:
Improveaccommodation of varying disc space heights and shapesVSAvoidimplant structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The implant incorporates an expandable structure with multiple arms that can be radially displaced from a collapsed to an expanded state. This dynamic configuration allows the implant to adapt to different disc space dimensions while maintaining a compact form for minimally invasive insertion, resolving the contradiction between adaptability and device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The implant arms are designed to telescope within each other in the collapsed state, similar to nested dolls. This nesting arrangement minimizes the implant profile during insertion while allowing full expansion to the required size within the disc space, enabling adaptability without proportionally increasing device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If a large implant is used to accommodate all disc spaces, then adaptability is improved, but excessive retraction of blood vessels or neural elements occurs during implantation

Engineering Contradiction:
Improvedisc space accommodationVSAvoidretraction of blood vessels or neural elements
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The implant transitions from a compact collapsed state for insertion to an expanded state within the disc space. This dynamic size adjustment allows the implant to be small during implantation (minimizing retraction of neural elements and blood vessels) and large within the disc space (providing adequate support and adaptability).

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The implant is divided into multiple separable arms that can be independently positioned and adjusted. This segmentation allows the implant to be inserted in a compact form and then expanded to the specific size required for each patient's disc space, avoiding the need to use a one-size-fits-all large implant that would cause excessive retraction during insertion.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If minimally invasive techniques are used, then tissue damage is reduced, but precise adjustment and expansion within the disc space becomes more difficult

Engineering Contradiction:
Improvetissue damage during implantationVSAvoidadjustment and expansion within disc space
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The implant is pre-configured with telescoping arms that are ready to expand upon insertion. The arms are designed to automatically or easily transition from the collapsed to expanded state once positioned within the disc space, eliminating the need for complex intraoperative manipulation and making the expansion process straightforward even through minimally invasive approaches.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11583410B1Expandable total disc replacement implant
Publication Date: 2023.02.21 SUDDABY LOUBERT S
  • US11583410B1 patent drawing
  • US11583410B1 patent drawing
  • US11583410B1 patent drawing

AI summary

An expandable intervertebral total disc replacement implant, including an inferior component, including a first core including a first outer surface and a first inner surface, and a first plurality of arms telescopingly engaged with the first core, a superior component, including a second core including a second outer surface and a second inner surface, and a second plurality of arms telescopingly engaged with the second core, and an expansion mechanism connected to the first inner surface and the second inner surface, the expansion mechanism operatively arranged to displace the superior component with respect to the inferior component.