Expandable Negative-Pressure Dressing for Deep Wound Contours

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Solution Overview

Problem

Existing negative-pressure therapy systems and dressings lack the ability to effectively adjust to the contours of deep wounds and provide optimal fluid management, leading to suboptimal treatment outcomes.

Innovation Solution

A dressing design featuring a segmented manifold with vertical expansion joints allows for adjustable depth and includes a fluid bridge between segments, enabling vertical movement and fluid communication, enhancing the fit to wound contours and improving fluid management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed-depth manifold is used in negative-pressure therapy dressings, then the structure is simple and easy to manufacture, but the dressing cannot adapt to deep wounds with varying contours

Engineering Contradiction:
Improveadaptability to wound depthVSAvoidmanifold structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The manifold is divided into multiple segments that can move independently relative to each other. Each segment can be positioned to match the depth and contour of different wound regions, allowing the dressing to adapt to varying wound geometries while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The manifold transitions from a static, fixed-depth structure to a dynamic, adjustable structure. The segments can be repositioned vertically along the manifold body to change the depth profile, enabling the dressing to adapt to different wound depths and contours as needed.

Inventive Principle:
Principle #15Dynamics

2Length of moving object

If segments are connected rigidly in the manifold, then structural integrity is maintained, but vertical movement and depth adjustment are prevented

Engineering Contradiction:
Improvevertical movement capabilityVSAvoidmanifold structural integrity
Core Design Contradiction:
Length of moving objectVSStability of the object's composition

Solution Approach 1:

The connection between segments changes from rigid to dynamically adjustable. The joints allow vertical movement when adjustment is needed while maintaining structural integrity when in position, enabling both movement and stability at different operational states.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The joints between segments incorporate flexible elements or thin-film structures that allow controlled vertical movement while maintaining the overall structural integrity of the manifold. These flexible connections enable depth adjustment without compromising the strength and stability needed for therapeutic function.

Inventive Principle:
Principle #30Flexible shells and thin films

3Shape

If continuous manifold structure is used, then fluid distribution is simplified, but depth adjustment and contour fitting are limited

Engineering Contradiction:
Improvecontour adaptabilityVSAvoidmanifold segmentation complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The continuous manifold is segmented into multiple sections that can be independently positioned. This segmentation allows each section to conform to different depth requirements along the wound contour while the fluid distribution system remains integrated through the segmented structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different segments of the manifold can be positioned to create locally optimized depth profiles matching specific wound contours. Each segment can be adjusted independently to match the local geometry, allowing the overall structure to fit complex three-dimensional wound shapes.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP4221655B1Negative-pressure therapy dressing with expandable depth
Publication Date: 2025.11.26 KCI MFG UNLIMITED CO

AI summary

Disclosed embodiments relate to dressings for treating a tissue site with negative pressure. Some dressing embodiments may be configured to allow the depth of the dressing to be expandable. For example, dressing embodiments may comprise a segmented manifold having one or more vertical expansion joints between segments of the manifold. Some embodiments may comprise a first layer adjacent to a first surface of the manifold and a second layer adjacent to a second surface of the manifold. In some embodiments, the first layer may comprise one or more folds configured to extend between adjacent segments, and the second layer may also comprise one or more folds configured to extend between adjacent segments; and the folds in the first layer may match the folds in the second layer to jointly form the vertical expansion joints. Additionally disclosed are other apparatus, dressings, systems, and methods.