Expandable Interbody Fusion Device for Vertebral Spacing

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Solution Overview

Problem

Current surgical implants fail to effectively maintain or reestablish proper spacing between bones, particularly in the spine, leading to potential neurological and structural impairments due to damage or disease affecting bone structures.

Innovation Solution

An interbody fusion device comprising a top member, a base member, and an expansion member, where the expansion member is threaded and rotates to translate the bone-engaging sides, allowing for adjustable spacing between vertebral bodies through surgical insertion and expansion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If current surgical implants are used, then bone structure support is provided, but proper spacing between bones cannot be maintained or reestablished

Engineering Contradiction:
Improvestructural support integrityVSAvoidspacing adjustment capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The implant device incorporates an expandable cage structure with adjustable height, allowing dynamic adaptation to maintain proper spacing between vertebral bodies. The cage can be expanded or contracted intraoperatively to achieve the precise spacing required for bone fusion while providing structural support.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device utilizes adjustable geometric parameters, specifically the height of the interbody cage, which can be modified during surgery to optimize spacing. This parameter adjustment enables the implant to adapt to different patient anatomies and pathological conditions while maintaining reliable structural support.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If fixed spacing implants are used, then insertion is simplified, but precise spacing control between vertebral bodies is lost

Engineering Contradiction:
Improveinsertion simplicityVSAvoidspacing precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The cage height is made dynamically adjustable through a mechanical expansion mechanism that allows surgeons to precisely control the final spacing between vertebral bodies after insertion, combining ease of insertion with precise spacing control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The implant is designed to be inserted in a compressed state through a delivery system, simplifying the insertion process. After insertion, the cage is expanded to the desired height to achieve precise spacing control, separating the insertion simplicity requirement from the spacing precision requirement.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If expandable cage structure is used, then spacing adjustment is enabled, but device complexity increases

Engineering Contradiction:
Improvespacing adjustment capabilityVSAvoidimplant structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cage is divided into multiple expandable segments or struts that can be independently adjusted. This segmentation allows for controlled expansion while maintaining structural integrity, enabling spacing adjustment without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The expandable mechanism utilizes a nested structure where internal components are housed within the cage body, allowing the complex expansion mechanism to be compactly integrated without significantly increasing the overall device footprint or apparent complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables precise maintenance of space between vertebral bodies, facilitating bone fusion and preventing long-term neurological impairments by allowing for adjustable expansion and contraction, thus ensuring continued mobility and structural integrity.

Implementation Method 1

The expansion member may include a threaded portion threadably engaged with the threaded opening. Rotation of the expansion member may translate the top member relative to the base member along the axis.

Methodology Applied
Scientific EffectScrew mechanism: Screw

Data Source

PatentUS10842643B2Unidirectional dynamic interbody fusion device and method of use
Publication Date: 2020.11.24 EMERICK BRIAN G
  • US10842643B2 patent drawing
  • US10842643B2 patent drawing
  • US10842643B2 patent drawing

AI summary

An interbody fusion device includes a top member, a base member, and an expansion member. The top member includes a first bone-engaging side and a threaded opening. The base member is received by the top member and includes a second bone-engaging side and an open cavity aligned with the threaded opening of the top member. The expansion member is disposed within the open cavity for rotation about an axis. The expansion member includes a threaded portion threadably engaged with the threaded opening. Rotation of the expansion member translates the first bone-engaging side away from the second bone-engaging side along the axis.