Expandable Intervertebral Implant Spacer Retention

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Solution Overview

Problem

Current spinal implant technologies face challenges in maintaining spinal flexibility and natural motion after disc replacement, as fusion procedures limit biomechanical action and can cause collateral injury, and existing devices are difficult to insert without damaging nerve roots or causing trauma.

Innovation Solution

The development of expandable intervertebral implants with a spacer system that allows for increased separation distance between vertebrae, featuring a recess and protrusion design to prevent unintentional removal and provide tactile feedback during insertion, and articulating components to mimic natural spinal motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a rigid fusion implant is used to stabilize the spine, then spinal stability is improved, but spinal flexibility and natural motion are lost

Engineering Contradiction:
Improvespinal stabilityVSAvoidspinal flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The implant transitions from a static rigid structure to a dynamic system with expandable bodies that can adjust their volume and separation distance. The expandable upper and lower bodies allow the implant to adapt to physiological movements while maintaining stability, resolving the contradiction between spinal stability and flexibility.

Inventive Principle:
Principle #15Dynamics

2Length of stationary object

If a large implant is inserted to maintain proper disc height, then intervertebral separation is improved, but trauma to nerve roots increases

Engineering Contradiction:
Improveintervertebral separationVSAvoidnerve root trauma
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The implant uses a nested structure where expandable upper and lower bodies are positioned within the intervertebral space. This nesting allows the implant to achieve proper disc height and intervertebral separation without requiring a large external profile that would compress nerve roots, thus reducing trauma while maintaining separation.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Object-affected harmful factors

If the implant is made expandable to reduce insertion trauma, then insertion safety is improved, but device complexity increases

Engineering Contradiction:
Improveinsertion traumaVSAvoidimplant structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The implant is segmented into distinct expandable upper and lower bodies that can be inserted separately in a compressed state and then expanded in situ. This segmentation reduces the insertion profile and trauma while the modular design makes the complexity manageable through standardized expansion mechanisms.

Inventive Principle:
Principle #1Segmentation

4Reliability

If the spacer includes retention features like protrusions and recesses, then prevention of unintentional removal is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvespacer retentionVSAvoidspacer fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The retention features (protrusions and recesses) are integrated directly into the spacer structure rather than being separate components. This merging of retention functionality into the spacer itself provides reliable prevention of unintentional removal while simplifying manufacturing compared to assembling separate retention mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8172903B2Expandable intervertebral implant with spacer
Publication Date: 2012.05.08 TYLER FUSION TECH LLC
  • US8172903B2 patent drawing
  • US8172903B2 patent drawing
  • US8172903B2 patent drawing

AI summary

An expandable intervertebral implant for insertion between vertebrae of a human spine is described. The expandable intervertebral implant includes an upper body that engages a first vertebra of the human spine, a lower body that engages a second vertebra of the human spine, an insert, and a spacer. The insert may be positioned between an inferior surface of the upper body and a superior surface of the lower body. The insert may be engaged to increase a separation distance between the lower body and the upper body. A spacer may be inserted between the upper body and the lower body to maintain the increased separation distance between the upper body and the lower body after expansion of the intervertebral implant in the human spine.