Expandable LED Work Light with Magnetic Base and Pivotable Head

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Solution Overview

Problem

Conventional flashlights are limited in their functionality as they primarily provide a single beam of light and require battery replacement, lacking versatility and hands-free operation.

Innovation Solution

A combination lighting device that integrates a flashlight with expandable illuminated panels, allowing for both handheld and free-standing use, featuring a pivotable head with LED arrays, a magnetic base, and USB charging capabilities, enabling adjustable light orientation and power management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional flashlight provides a single beam of light, then the device structure is simple, but the functionality and versatility are limited

Engineering Contradiction:
ImprovefunctionalityVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The lighting device is divided into multiple independent light sources: a main central flashlight beam and multiple expandable LED panel sections. Each panel can be independently positioned and oriented, allowing the device to function as both a focused flashlight and an expanded area work light, thereby increasing versatility without requiring multiple separate devices

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device is designed to perform multiple functions within a single unit: it can operate as a handheld flashlight with a focused beam, expand into a work light with multiple panels for area illumination, stand freely on surfaces, hang from hooks, or attach to magnetic surfaces. This multi-functionality directly addresses the limitation of conventional flashlights by providing diverse lighting solutions in one device

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a flashlight is designed for handheld use only, then the device structure is simple, but hands-free operation is not possible

Engineering Contradiction:
Improveusage modeVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device incorporates multiple hands-free operation mechanisms: a base with a pivoting hook for hanging, and a magnetic base for attaching to metal surfaces. These features allow the lighting device to be deployed without handheld operation, transforming it from a simple flashlight into a versatile lighting system that can adapt to various usage scenarios including hands-free work lighting

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The device includes a pivoting hook mechanism that can dynamically adjust between different hanging positions and orientations. The main light head can also pivot independently to adjust beam direction. These dynamic adjustments enable flexible deployment in various orientations and positions for hands-free operation

Inventive Principle:
Principle #15Dynamics

3Area of stationary object

If the light panels are expanded to provide maximum illumination area, then the lighting coverage is improved, but the device portability and compactness are reduced

Engineering Contradiction:
Improvelighting coverageVSAvoiddevice size
Core Design Contradiction:
Area of stationary objectVSVolume of moving object

Solution Approach 1:

The lighting panels are segmented into multiple collapsible sections that can be folded inward toward the central axis. When collapsed, the panels occupy minimal space within the housing, maintaining a compact cylindrical form factor similar to conventional flashlights. When deployed, the panels can be extended outward to provide extensive lighting coverage, thus resolving the contradiction between compact storage and expanded illumination area

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light panels are designed to nest within the cylindrical housing when collapsed, with each panel section fitting inside the structure of the previous section. This nesting mechanism allows the device to maintain a compact size for portability while providing the capability to expand to a large illuminated area when needed, effectively addressing the space contradiction

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides maximum light output, versatility in light usage, and hands-free operation, while also allowing for the charging of small electronic devices, enhancing utility and convenience.

Implementation Method 1

a magnet (i.e. rare-earth magnet, etc.) at the base of the unit

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS10393326B2Expanding multi-faced work light flashlight
Publication Date: 2019.08.27 VECTOR PRODUCTS INC
  • US10393326B2 patent drawing
  • US10393326B2 patent drawing
  • US10393326B2 patent drawing

AI summary

A combination flash light and work light. The device can also be provided with a USB receptacle port for electrically connecting a cable to recharge the internal battery or using the internal battery to charge another electronic device. A plurality of light array panels can be pivotally secured to the main light unit. The main light head can also pivot with respect to the rest of housing where the electrical circuits and components are housed. A relatively large or wide base can be provided at a bottom end to allow the device to be freestanding. A magnet and/or hook can be provided at the base to permit the device to be hung to an object or secured to a metallic surface. One or more, and preferably all, of the light bodies housing the light array panels can also be provided with solar panels/solar cells that can be directly connected to a rechargeable battery of the combination light for aiding in recharging such battery.