Expandable Liner Hanger Anchor Feature

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Solution Overview

Problem

Existing expandable liner hangers face challenges in supporting substantial axial loads in deep and subsea wells due to sensitivity to wellbore variables and casing properties, requiring improvements in axial load capacity and sealing efficiency.

Innovation Solution

Incorporating a slip ring around the expandable tubular body with annular seals and metal spikes, which expands radially to increase axial load capacity and enhance sealing contact with the casing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If expandable liner hanger is used to support tubing string in deep and subsea wells, then axial load capacity is required, but sensitivity to wellbore variables and casing properties limits the load capacity

Engineering Contradiction:
Improveaxial load capacityVSAvoidsensitivity to wellbore variables
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The liner hanger is divided into multiple functional segments: an expandable body with radial expansion capability, separate sealing elements (annular seals) positioned at different locations, and anchoring features (spikes or teeth). This segmentation allows each component to independently address specific requirements, enabling the hanger to adapt to varying wellbore conditions while maintaining high axial load capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The liner hanger utilizes parameter changes through radial expansion - transitioning from a collapsed state during insertion to an expanded state for load bearing. This parameter change allows the hanger to achieve high axial load capacity only when needed, while maintaining adaptability to different casing internal diameters. The expansion ratio and contact pressure are adjusted based on wellbore variables to optimize performance.

Inventive Principle:
Principle #35Parameter changes

2Strength

If expandable liner hanger is expanded radially to increase axial load capacity, then sealing contact with casing is enhanced, but risk of casing damage increases

Engineering Contradiction:
Improveaxial load capacityVSAvoidcasing damage risk
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

Annular seals are positioned on the expandable body before expansion occurs. These seals make initial contact with the casing during the expansion process, establishing sealing contact prior to the full development of radial expansion forces. This preliminary sealing action prevents casing damage by creating a protective interface before high contact pressures are applied.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The sealing elements act as cushioning elements that distribute and mitigate the contact stresses between the expandable hanger and the casing. By providing compliant sealing contact before full expansion, the seals cushion against potential casing damage while still enabling the hanger to achieve the necessary axial load capacity through controlled expansion.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances the axial load resistance and sealing performance of the expandable liner hanger, effectively supporting heavy tubing strings in challenging well conditions without damaging the casing.

Implementation Method 1

Expandable liner hangers may be expanded by use of hydraulic pressure to drive an expanding cone, wedge, or 'pig,' through the liner hanger

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Implementation Method 2

an expansion element, which may comprise a tubular body that is expandable radially outward

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

one or more annular seals bonded to the tubular body... enhance sealing contact with the casing

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 4

one or more annular seals bonded to the tubular body... effectively supporting heavy tubing strings... without damaging the casing

Methodology Applied
Scientific EffectMechanical interlocking: Mechanical Fastener

Data Source

PatentUS11118434B2Expandable hanger with anchor feature
Publication Date: 2021.09.14 HALLIBURTON ENERGY SERVICES INC
  • US11118434B2 patent drawing
  • US11118434B2 patent drawing
  • US11118434B2 patent drawing

AI summary

The present disclosure relates generally to equipment utilized and operations performed in conjunction with a subterranean well and, more particularly, to an improved liner hanger system. A downhole expandable liner hanger positionable in a subterranean wellbore may comprise an expansion element. The expansion element may comprise a tubular body. The expansion element may comprise one or more annular seals bonded to the tubular body. The expansion element may comprise a first spike extending from the tubular body. The expansion element may comprise a second spike extending from the tubular body. The downhole expandable liner hanger may further comprise a first slip ring, wherein the first slip ring is disposed around the tubular body of the expansion element between the first spike and the second spike, wherein the first slip ring is configured to expand radially as the expansion element expands.