Expandable Mesh Guide for Untethered Downhole Measurement Retrieval

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Solution Overview

Problem

Conventional downhole measurement techniques require specialized equipment and crews, are costly, and often necessitate shutting down wells, while existing untethered solutions are not effective in preventing misdirection during retrieval and lack the capability to measure a wide range of physical, chemical, and structural properties.

Innovation Solution

An untethered measurement device guided by an expandable meshed component that transitions from a compressed to an expanded configuration within the Christmas tree valve, allowing it to be deployed and retrieved without specialized equipment, while preventing misdirection and enabling the measurement of various downhole properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional tethered logging tools are used, then measurement capability is achieved, but deployment requires specialized equipment and crews, increasing cost and complexity

Engineering Contradiction:
Improvemeasurement capabilityVSAvoiddeployment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical cable-based tethered system with an untethered measurement device that uses fluid dynamics and magnetic guidance. The device is carried by flowing fluid through the wellbore and guided by magnetic fields, eliminating the need for heavy mechanical deployment equipment and specialized crews while maintaining measurement reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces magnetic particles as an intermediary between the measurement device and the external magnetic field source. These particles enable remote actuation and guidance of the device through the wellbore without physical contact or tethering, simplifying deployment while maintaining control capability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If conventional tethered logging tools are used, then downhole measurements are obtained, but well shutdown is required, reducing productivity

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidwell operational status
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent enables continuous well operation during measurements by using an untethered device that travels with the flowing production fluid. The measurement device is injected into the flowing stream and carried through the wellbore without interrupting production, maintaining both measurement accuracy and well productivity simultaneously

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The measurement device utilizes the well's own production fluid as the transport medium, eliminating the need for separate deployment systems that would require well shutdown. The flowing fluid naturally carries the device through the wellbore, allowing measurements to be taken during normal production operations

Inventive Principle:
Principle #25Self-service

3Ease of operation

If an untethered measurement device is deployed without guidance mechanism, then deployment simplicity is achieved, but misdirection during retrieval occurs

Engineering Contradiction:
Improvedeployment simplicityVSAvoidretrieval accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses magnetic particles as an intermediary to enable remote guidance of the untethered device. The magnetic particles respond to external magnetic fields, allowing the device to be guided along the correct path through the wellbore and retrieved accurately without complex mechanical guidance mechanisms, maintaining both simplicity and reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the magnetic properties of the device by incorporating magnetic particles that can be actuated by external magnetic fields. This allows remote control of the device's position and orientation during retrieval, ensuring accurate recovery without adding mechanical complexity to the deployment system

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient, cost-effective measurement of downhole properties without shutting down wells, allowing a single technician to deploy and retrieve the device, and preventing misdirection during retrieval, thus reducing operational costs and increasing data accessibility.

Implementation Method 1

The expandable meshed component is in a compressed configuration. The expandable meshed component in the compressed configuration has a diameter less than an inner diameter of the swab conduit. The method includes the step of allowing the expandable meshed component to transition from the compressed configuration to an expanded configuration at a target height in the Christmas tree valve

Methodology Applied
Scientific EffectFluid-induced expansion:

Data Source

PatentUS11466526B1Polymeric sleeve for guiding an untethered measurement device in a Christmas tree valve
Publication Date: 2022.10.11 SAUDI ARABIAN OIL CO
  • US11466526B1 patent drawing
  • US11466526B1 patent drawing
  • US11466526B1 patent drawing

AI summary

Embodiments of the disclosure provide a method for retrieving an untethered measurement device used in a subterranean well ascending from a wellbore into a Christmas tree valve. A swab valve of the Christmas tree valve is opened. An expandable meshed component is deployed into the Christmas tree valve through a swab conduit. The expandable meshed component transitions from a compressed configuration to an expanded configuration at a target height in the Christmas tree valve. A production wing valve of the Christmas tree valve is opened. The swab valve is closed. The untethered measurement device is retrieved from the Christmas tree valve through the swab conduit.