Expandable Nested Basket for Laundry Drum Load Separation

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Solution Overview

Problem

Conventional laundry appliances often require multiple, full loads to efficiently separate clothes, but smaller loads are common, leading to the need for separate baskets that are not always sufficient in size or convenient to use.

Innovation Solution

A removable laundry basket with a first and second arcuate body that can rotate between a nested and expanded position, allowing for increased capacity and ease of use by coupling to a drum within the appliance, enabling the washing of two separate loads simultaneously.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a smaller basket is used to accommodate smaller loads, then the basket can fit smaller loads, but the basket capacity is insufficient for full loads

Engineering Contradiction:
Improvelaundry capacityVSAvoidload size adaptability
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The basket employs a dynamic expansion mechanism where the second arcuate body can rotate between a nested position (reducing volume) and an expanded position (increasing volume). This dynamic transformation allows the basket to adapt its capacity from a compact state suitable for small loads to an expanded state capable of holding full loads, resolving the contradiction between fixed small capacity and adaptability to different load sizes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The basket utilizes a nested configuration where the second arcuate body can be positioned inside or alongside the first arcuate body in the nested state, minimizing the overall footprint. When expanded, the nested components unfold to provide increased capacity. This nesting principle enables the basket to transition between compact and expanded states, addressing both the need for small-load accommodation and full-load capacity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If a removable basket is added to the drum, then the functionality to wash separate loads is improved, but the device complexity increases

Engineering Contradiction:
Improvelaundry separation capabilityVSAvoidbasket structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The basket is divided into separate arcuate bodies (first and second arcuate bodies) that can be independently positioned and assembled. This segmentation allows the complex functionality of a removable, expandable basket to be achieved through simpler, modular components that can be manufactured separately and assembled, reducing overall device complexity while maintaining the ability to wash separate loads simultaneously.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If the basket is expanded within the drum, then the capacity is increased, but the space available in the drum is reduced

Engineering Contradiction:
Improvebasket capacityVSAvoiddrum available space
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

The basket's dynamic expansion capability allows it to adjust its volume based on the specific laundry load requirements. When a small load is being washed, the basket remains in a compact nested state, preserving maximum drum space. When a larger load requires separation, the basket expands to provide adequate capacity. This dynamic adjustment resolves the contradiction by matching basket volume to actual needs rather than occupying fixed space.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a convenient and space-efficient way to wash multiple loads by allowing the basket to expand within the drum, accommodating smaller loads and enhancing user accessibility and appliance functionality.

Implementation Method 1

The second arcuate body is rotatable between a nested position and an expanded position

Methodology Applied
Scientific EffectRotational movement:

Data Source

PatentUS11242648B2Removable basket for laundry appliance
Publication Date: 2022.02.08 WHIRLPOOL CORP
  • US11242648B2 patent drawing
  • US11242648B2 patent drawing
  • US11242648B2 patent drawing

AI summary

A laundry appliance including a cabinet that defines an opening to access an interior. A drum is positioned within the interior of the cabinet. A removable basket is selectively coupled to the drum and includes a first arcuate body that is coupled with a second arcuate body. The second arcuate body is rotatable between a nested position and an expanded position.