Expandable support device and method of use

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing intervertebral spacers have limitations, including fixed dimensions and challenges with expandable designs that require improved surgical insertion and expansion mechanisms.

Innovation Solution

A central mechanism comprising a proximal and distal ring structure with ramps and endplates that allow for relative translation, enabling vertical expansion and contraction, and engagement features for secure assembly and disassembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed dimension intervertebral spacers are used, then manufacturing and insertion are simple, but adaptability to different surgical needs is limited

Engineering Contradiction:
Improveadaptability to different surgical needsVSAvoiddevice structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The intervertebral spacer is designed with expandable rings that can transition from a compressed insertion state to an expanded operational state. The rings include ramps and engagement features that allow controlled expansion while maintaining structural integrity, enabling the device to adapt to different surgical requirements after insertion.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If expandable spacers are used, then adaptability and surgical precision are improved, but device complexity and difficulty of insertion increase

Engineering Contradiction:
Improvesurgical precisionVSAvoidexpansion mechanism complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The spacer is divided into multiple expandable rings with engagement features between them. Each ring can move independently along the expansion axis, allowing controlled expansion through incremental engagement of the ramps and features, which simplifies the overall expansion mechanism while maintaining precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The expandable rings are designed to nest within each other in the compressed state for insertion, then expand outward to their operational dimensions. This nesting arrangement allows the complex expandable structure to be inserted through smaller incisions while maintaining the precision benefits of the expansion mechanism.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If expandable spacers require large incisions for insertion, then ease of insertion is improved, but patient trauma and surgical invasiveness increase

Engineering Contradiction:
Improveease of insertionVSAvoidsurgical invasiveness
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The spacer is designed in a dynamically compressed state for insertion that reduces its profile to fit through smaller incisions. After insertion, the device transitions to its expanded operational state, eliminating the need for large incisions while maintaining ease of insertion through the minimally invasive approach.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The expandable rings are nested within each other during the insertion phase, creating a compact profile that can pass through smaller surgical incisions. Once positioned, the rings expand to their full operational dimensions, providing the necessary support without requiring large initial incisions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates surgical insertion through small incisions and allows for controlled expansion and contraction of the device, enhancing surgical precision and efficacy in intervertebral fusion procedures.

Implementation Method 1

The proximal ring structure and the distal ring structure may comprise ramps. Endplates may comprise ramps that are complementary to ramps in the ring structures.

Methodology Applied
Scientific EffectRamp mechanism: Wedge

Data Source

PatentUS12419759B2Expandable support device and method of use
Publication Date: 2025.09.23 SEASPINE ORTHOPEDICS CORP
  • US12419759B2 patent drawing
  • US12419759B2 patent drawing
  • US12419759B2 patent drawing

AI summary

An implantable orthopedic support device and methods of using the device are disclosed. The device can have rigid structural components that can translate longitudinally with respect to each other, and in so doing can change the vertical height of the device. The structural components can be driven by a drivescrew mechanism to change the vertical height of the device.