Expandable Photovoltaic Submodules With Modular Adapters

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Solution Overview

Problem

Existing photovoltaic modules are rigid and heavy, making them difficult to transport and store, and if individual solar cells are damaged, the entire module becomes non-functional, while current miniaturized submodules with external connections are hard to dismantle and reconfigure.

Innovation Solution

An expandable photovoltaic submodule system using adapters with integrated potential lines that allow for flexible series and parallel connections of solar cells, enabling modular assembly and reconfiguration to achieve desired output voltage and power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If photovoltaic modules use fixed ribbons/wires for series/parallel connections, then manufacturing is simplified, but the entire module becomes non-functional if individual solar cells are damaged

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidmodule functionality
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The photovoltaic module is divided into independent solar cell units, each with its own adapter for electrical connections. This segmentation allows individual cells to be replaced without affecting the entire module, resolving the reliability issue while maintaining manufacturing simplicity through standardized adapter components.

Inventive Principle:
Principle #1Segmentation

2Weight of moving object

If photovoltaic modules are made miniaturized with external electrical interconnections, then weight and area are reduced for transportability, but the connections become complex and difficult to dismantle

Engineering Contradiction:
Improvemodule weightVSAvoidconnection complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

An adapter serves as an intermediary component between solar cells, providing external electrical interconnection points. This mediator simplifies the overall connection structure by consolidating wiring into a single removable component, making the system both lightweight and easy to assemble/disassemble.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If photovoltaic modules use traditional fixed connections, then structural stability is maintained, but the modules cannot be easily reconfigured or stowed

Engineering Contradiction:
Improvestructural stabilityVSAvoidreconfiguration capability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The connection system transitions from static fixed ribbons to dynamic removable adapters. The adapters can be attached and detached, allowing the module configuration to change based on needs while maintaining structural stability when connected. This enables easy storage and reconfiguration.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10630234B2Expandable photovoltaic submodules
Publication Date: 2020.04.21 IND TECH RES INST
  • US10630234B2 patent drawing
  • US10630234B2 patent drawing
  • US10630234B2 patent drawing

AI summary

An expandable photovoltaic submodule comprises an adapter. The adapter comprises: an upper level port, wherein the upper level port comprises a front-positive terminal, a front-negative terminal, a first rear-positive terminal, and a first rear-negative terminal; a lower level port, wherein the lower level port comprises a second rear-positive terminal and a second rear-negative terminal; a first solar cell port, wherein the first solar cell port comprises a cell positive terminal and a cell negative terminal; and a plurality of potential lines coupled to the upper level port, the lower level port, and the first solar cell port, wherein the plurality of potential lines are adapted to series or parallel connections of at least two levels.