Expandable Power Distribution Board for Server Space Optimization

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Solution Overview

Problem

The increasing demand for server farms leads to high operational costs due to the need for frequent installation and upgrading of electronic components, particularly power components, which are costly and inefficient in existing datacenter setups.

Innovation Solution

The implementation of an expandable power distribution board system within server racks, featuring a power transformation portion and a power distribution portion, allows for efficient power management by converting and distributing electrical signals to electronic components, with the option to add or remove sections as needed, optimizing space and reducing the need for full board replacements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional power distribution boards are used in datacenters, then power supply is provided to electronic components, but the cost of installing and upgrading power components is high and operational efficiency is reduced

Engineering Contradiction:
Improveinstallation and upgrading costVSAvoidoperational efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The power distribution board is divided into a fixed portion and an expandable portion that can be independently installed and upgraded. The expandable portion includes power distribution circuits mounted on circuit boards that can be added or removed without replacing the entire power distribution board, thereby reducing installation and upgrading costs while maintaining operational efficiency.

Inventive Principle:
Principle #1Segmentation

2Power

If power distribution boards are upgraded to accommodate larger electronic components, then power capacity is increased, but the cost of replacement is high

Engineering Contradiction:
Improvepower capacityVSAvoidreplacement cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The power distribution board is segmented into fixed and expandable portions, allowing power capacity to be increased by adding expandable circuit boards rather than replacing the entire board. This modular approach enables incremental power upgrades at lower replacement costs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The power distribution board is designed with dynamic expandability, allowing the power capacity to be adapted to growing electronic component requirements by adding or removing expandable circuit boards, thereby avoiding costly full replacements while maintaining adequate power supply.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If traditional power board configurations are used, then power distribution is provided, but space utilization is inefficient and wiring routing is complicated

Engineering Contradiction:
Improvespace utilizationVSAvoidwiring routing complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

By dividing the power distribution board into fixed and expandable portions with standardized connection interfaces, the design simplifies wiring routing and improves space utilization. The expandable portion can be configured to fit available space, and standardized connections reduce wiring complexity compared to traditional monolithic designs.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances space utilization, improves wiring routing, and reduces operational costs by enabling flexible power supply adjustments to accommodate varying electronic component demands without requiring the entire power board to be replaced, thus optimizing datacenter efficiency and cost-effectiveness.

Implementation Method 1

The power transformation portion can receive power from a main power source (e.g., a power source that supplies power to multiple servers) and convert the power to one or more output signals.

Methodology Applied
Scientific EffectPower transformation:

Data Source

PatentUS11388834B1Power distribution board
Publication Date: 2022.07.12 AMAZON TECH INC
  • US11388834B1 patent drawing
  • US11388834B1 patent drawing
  • US11388834B1 patent drawing

AI summary

A power distribution board (PDB) may be mounted in a server and used to convert a main power signal to useable power by the server components. The PDB can be mounted on an interior sidewall of the server to maximize available component space of the server. The PDB can include a power transformation section and a power distribution section. The power transformation section can convert the incoming power to the useable power and the power distribution section can output the useable power to the server components. Additional PDBs can be added to the server to accommodate additional server components.