Expandable Spinal Implant With Hinged Linkage Adjustment

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Solution Overview

Problem

Existing spinal fusion implants lack the ability to adjust to patient anatomy and provide dynamic support, limiting their effectiveness in restoring disc height and correcting spinal alignment.

Innovation Solution

An expandable implant with rotatably coupled supports and a control assembly that allows for adjustable expansion and contraction, featuring a hinge mechanism, linkage members, and anchoring members for secure placement within the spine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional fixed spinal fusion implants are used, then surgical simplicity is maintained, but the ability to adjust to patient anatomy and restore disc height is limited

Engineering Contradiction:
Improveadjustability to patient anatomyVSAvoidimplant structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The implant is divided into multiple supports (first support, second support, third support) that can independently articulate and adjust relative to each other, allowing the implant to adapt to varying patient anatomy while maintaining overall structural integrity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The implant incorporates dynamic articulation mechanisms between supports, enabling the structure to change configuration and angle in response to patient-specific anatomical requirements rather than being fixed in a single position

Inventive Principle:
Principle #15Dynamics

2Reliability

If traditional fixed implants are used, then device simplicity is maintained, but dynamic support and disc height restoration are compromised

Engineering Contradiction:
Improvedynamic support capabilityVSAvoidcontrol assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control assembly enables dynamic adjustment of the implant's configuration through articulation between supports, providing reliable dynamic support that adapts to physiological conditions while maintaining structural stability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The articulation mechanism between supports provides mechanical feedback that allows the implant to respond to loads and physiological conditions, enhancing reliability through adaptive behavior

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If fixed angle implants are used, then manufacturing simplicity is maintained, but the ability to correct spinal alignment in situ is limited

Engineering Contradiction:
Improvealignment correction capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The implant is segmented into multiple articulating supports that can be manufactured using standard processes, with the alignment correction capability emerging from the articulated configuration rather than complex manufacturing

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implant can restore disc height, accommodate patient anatomy, and correct spinal alignment by adjusting the angle in situ, providing dynamic support and promoting bone growth.

Implementation Method 1

the lower support hingedly coupled to the upper support at a rear portion of the expandable implant

Methodology Applied
Scientific EffectHinge mechanism: Hinge

Implementation Method 2

a control assembly configured to move the implant between at least a first, collapsed orientation and a second, expanded orientation

Methodology Applied
Scientific EffectMechanical actuation: Mechanical Force

Implementation Method 3

a first linkage hingedly coupled to the control member and the second support, wherein movement of the control member causes the first support to move relative to the second support

Methodology Applied
Scientific EffectMechanical linkage: Four-Bar Linkage

Data Source

PatentUS12427033B2Expandable implant assembly
Publication Date: 2025.09.30 LIFE SPINE INC
  • US12427033B2 patent drawing
  • US12427033B2 patent drawing
  • US12427033B2 patent drawing

AI summary

An implant includes a first support, a second support rotatably coupled to the first support along a distal end of the implant, and a control assembly configured to move the implant between at least a first, collapsed orientation and a second, expanded orientation, the control assembly includes a control driver coupled to the first support and comprising a head and a shaft, the control driver configured to control relative movement between the first support and the second support, a control member configured to move along the shaft of the control driver, and a first linkage hingedly coupled to the control member and the second support, wherein movement of the control member causes the first support to move relative to the second support.