Expandable Support Apparatus for Offshore Wind Turbine Jacket Installation

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Solution Overview

Problem

Offshore structures, such as wind turbines, face challenges during installation due to movement between the jacket and piles, which can damage subsea packers and grippers, and increase installation costs, especially when waiting for calm weather conditions to ensure a strong connection.

Innovation Solution

A support apparatus with expandable or movable elements and planar members that can transition between configurations to protect the elements during installation and provide additional support, stabilizing forces, and limiting damage from shearing forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If subsea packers and grippers are used to secure the jacket to the pile, then the connection strength is improved, but the device complexity increases and the packers are prone to damage from shearing forces

Engineering Contradiction:
Improveconnection strengthVSAvoiddevice complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent employs simple, robust planar members with foldable structures that can be easily replaced if damaged, rather than complex reusable packers and grippers. These planar members provide the necessary support during installation without the mechanical complexity of traditional packers, reducing both device complexity and vulnerability to damage from shearing forces.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent extracts the essential support function from complex packers and grippers, isolating only the necessary structural elements (planar members) required to prevent movement between jacket and pile. This simplification removes unnecessary moving parts and configurable components that make traditional devices complex and prone to damage.

Inventive Principle:
Principle #2Taking out (Extraction)

2Force

If complex packers and grippers with multiple moving components are used, then the gripping force is improved, but the reliability decreases due to susceptibility to damage during installation

Engineering Contradiction:
Improvegripping forceVSAvoidreliability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent positions planar members between the jacket and pile before the cemented connection is fully cured. These planar members act as protective elements that cushion and distribute loads, preventing direct transmission of shearing forces to any gripping components. This beforehand protection ensures reliability by eliminating the vulnerability of complex moving parts during the critical installation period.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Manufacturing precision

If waiting for calm weather conditions is implemented to prevent movement, then the connection quality is improved, but the loss of time and increased installation costs occur

Engineering Contradiction:
Improveconnection qualityVSAvoidinstallation time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent implements preliminary support measures by installing planar members between the jacket and pile before the cement connection is complete. This preliminary action provides immediate stabilization that prevents movement regardless of weather conditions, eliminating the need to wait for calm weather and thereby reducing installation time and costs while maintaining connection quality.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3848511A1Support apparatus
Publication Date: 2021.07.14 PLANET 42 LTD
  • EP3848511A1 patent drawingFigure 1
  • EP3848511A1 patent drawingFigure 2A~2B
  • EP3848511A1 patent drawingFigure 3~4A

AI summary

There is disclosed a support apparatus (200a, 200b; 300) for use with at least one expandable or movable element (150a, 150b; 350) for locating a first structure or member (175; 375) and a second structure or member (185; 385) relative to one another. The support apparatus (200a, 200b; 300) comprises at least one planar member (310, 320) configurable between a first configuration and a second configuration by expansion and/or movement of the at least one expandable or movable element (15a, 150b; 350).