Expandable Spring-Tab Surgical Instrument for Spinal Implant Alignment

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Solution Overview

Problem

Existing surgical treatments for spinal disorders, such as degenerative disc disease and osteoporosis, often require inefficient and cumbersome methods for attaching spinal implants to vertebral members, leading to suboptimal stability and alignment during healing.

Innovation Solution

A surgical instrument with an outer sleeve and inner shaft, featuring expandable spring tabs and a translational actuator, allows for secure attachment of spinal implants to bone fixation devices, enabling efficient connection and alignment of vertebral members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional surgical methods are used to attach spinal implants to vertebral members, then the surgical procedure can be completed, but the attachment process is inefficient and cumbersome, leading to suboptimal stability and alignment

Engineering Contradiction:
Improvestability and alignmentVSAvoidattachment efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The surgical instrument features an inner shaft nested within an outer sleeve, with spring tabs that can expand and contract. The spinal implant receiver is captured within the instrument's distal end, allowing for compact storage and delivery while enabling expansion for secure attachment and alignment during the surgical procedure

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If traditional attachment methods are used for spinal implants, then the procedure can be completed, but the process is cumbersome and time-consuming

Engineering Contradiction:
Improveattachment speedVSAvoidinstrument structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The spring tabs are designed to be dynamically expandable and contractable. When the inner shaft is translated relative to the outer sleeve, the spring tabs expand to engage the inner surface of the spinal implant receiver, providing secure attachment. When the inner shaft retracts, the spring tabs contract to release the implant, enabling quick removal if needed

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The surgical instrument is divided into distinct functional segments: an outer sleeve providing structural support, an inner shaft for actuation, spring tabs for engagement, and a distal end for capturing the implant receiver. This segmentation allows each component to perform its specific function efficiently while maintaining overall instrument manageability

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If spinal implants are attached using conventional methods, then fixation can be achieved, but alignment and stability during healing are suboptimal

Engineering Contradiction:
Improvealignment stabilityVSAvoidhealing time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The instrument replaces traditional mechanical drilling and screwing methods with a streamlined expansion mechanism. The spring tabs expand to firmly engage the implant receiver's inner surface, creating immediate stable fixation without the need for complex mechanical fastening operations, thereby improving alignment stability and potentially reducing healing time

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The instrument facilitates rapid and stable fixation of spinal implants, enhancing the surgical treatment of spinal disorders by providing improved alignment and stability during the healing process.

Implementation Method 1

at least one spring tab biased radially inward and expandable for engagement to an inner surface of a spinal implant

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12414802B2Surgical instrument and method
Publication Date: 2025.09.16 WARSAW ORTHOPEDIC INC
  • US12414802B2 patent drawing
  • US12414802B2 patent drawing
  • US12414802B2 patent drawing

AI summary

A surgical instrument includes a first member being engageable to an inner surface of a spinal implant. An actuator is connected to a second member such that the second member is translatable relative to the first member for connecting the spinal implant to a bone fixation device. Systems, spinal constructs, implants and methods are disclosed.