Expandable Trial Implant for Lumbar Disc Sizing

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Solution Overview

Problem

Current surgical practices for managing lower back pain due to lumbar intervertebral disc issues require multiple trial implants of varying sizes, which is inefficient and increases surgical trauma, necessitating the development of an expandable trial implant to match the expandable cages used for disc space distraction.

Innovation Solution

An expandable implant with a central strut and pivotable arms that can be inserted in a compact form and expanded to fit the disc space, featuring locking mechanisms such as ratchets or springs to secure the expanded position, allowing for precise fitting and minimization of surgical trauma.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple trial implants of varying sizes are used to identify the properly sized implant, then sizing accuracy is improved, but surgical trauma increases and surgical efficiency decreases

Engineering Contradiction:
Improvesizing accuracyVSAvoidsurgical trauma
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The trial implant incorporates an expandable mechanism with pivotable arms that can be adjusted from a collapsed configuration to an expanded configuration, allowing the implant to dynamically change its footprint to match the final implant size without requiring multiple separate trial devices

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A single trial implant device performs multiple functions by adjusting its arm configuration - it can be collapsed for insertion through a smaller opening and then expanded to test various footprints and heights, replacing the need for multiple dedicated trial implants of different sizes

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple trial implants of varying sizes are used to identify the properly sized implant, then sizing accuracy is improved, but the number of devices and complexity increases

Engineering Contradiction:
Improvesizing accuracyVSAvoidnumber of devices
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple trial implant functions are merged into a single device by incorporating an expandable mechanism that allows one implant to assume multiple size configurations, thereby reducing the total number of separate trial devices needed in the surgical kit

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The trial implant incorporates an expandable mechanism with pivotable arms that can be adjusted from a collapsed configuration to an expanded configuration, allowing the implant to dynamically change its footprint to match the final implant size without requiring multiple separate trial devices

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If a larger opening is made to insert properly sized trial implants, then sizing accuracy is improved, but surgical trauma increases

Engineering Contradiction:
Improvesizing accuracyVSAvoidsurgical trauma
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The trial implant incorporates an expandable mechanism with pivotable arms that can be adjusted from a collapsed configuration to an expanded configuration, allowing the implant to dynamically change its footprint to match the final implant size without requiring multiple separate trial devices

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The trial implant's arms can be collapsed into a compact configuration that nests within a smaller insertion opening, allowing the device to pass through a minimized surgical trajectory and then expand to its full functional size once positioned in the disc space

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11529240B2Expandable trials
Publication Date: 2022.12.20 DEPUY SYNTHES PROD INC
  • US11529240B2 patent drawing
  • US11529240B2 patent drawing
  • US11529240B2 patent drawing

AI summary

An intervertebral implant inserter, comprising:a) a elongated central body having a distal end, a proximal end, an outer surface, and a longitudinal throughbore therethrough,b) upper and lower blades, each blade having a distal end portion and a base portion, the base portion of each blade pivotally coupled to the elongated central body,c) a shaft having a longitudinal axis, wherein the shaft is advanceable within the throughbore and rotatable about the longitudinal axis, the shaft having a distal end forming a pusher having an acicular transverse cross-section,d) upper and lower endplates respectively detachably connected to the distal end portion of a respective blade.