Expansion Bolt Arcuate Edges Borehole Hold

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Solution Overview

Problem

Existing expansion anchors do not provide sufficient holding power in boreholes, particularly due to limitations in the design of the expansion sleeve's interaction with the borehole wall.

Innovation Solution

The expansion anchor features an anchor shaft with an expanding cone-shaped expansion body and a sleeve with slotted expansion segments, where the edges are embossed to form arcuate shapes that increase friction and penetration into the borehole wall, enhancing the sleeve's expansion and hold.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the expansion sleeve is expanded by pulling the expansion body into the expansion sleeve, then the expansion sleeve is pressed against the borehole wall, but the hold in the borehole is insufficient

Engineering Contradiction:
Improvehold in boreholeVSAvoidfriction and penetration capability
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies local quality by creating end sections with reduced wall thickness at specific locations on the expansion segments. These localized thin-walled regions are positioned to face the expansion body, allowing them to be preferentially deformed and pressed against the borehole wall with higher pressure, thereby creating stress peaks that improve anchoring without compromising the overall structural integrity of the expansion sleeve.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs curvature by forming arcuate edges (first and second edges) on the expansion segments instead of straight edges. These curved edges concentrate the contact pressure with the borehole wall at specific points along the arc, creating stress peaks that enhance penetration and friction. The arcuate shape allows for more effective distribution of expansion forces while maintaining high localized pressure for improved hold.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If the wall thickness is reduced by stamping at the front end in a ring-shaped stepped section, then two edges are created to cut into the borehole wall, but the expansion segments need to remain integrally connected

Engineering Contradiction:
Improvehold in boreholeVSAvoidstructure of expansion segments
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the expansion sleeve into multiple expansion segments separated by slots. Each expansion segment can independently deform and expand during the anchoring process, allowing for more effective contact with the borehole wall. The segmentation is achieved while maintaining integral connection through the annular connecting section, which provides the necessary structural continuity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements the nesting principle by having the expansion segments nested within the borehole wall during expansion. The expansion segments, with their reduced wall thickness end sections, are designed to be inserted into the borehole and then expanded outward, nesting themselves against the borehole wall to create a secure fit. The integral annular connecting section ensures that these nested segments remain structurally connected.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The improved design significantly enhances the expansion sleeve's hold in the borehole by creating stress peaks and increased friction, providing better anchoring performance across various building materials.

Implementation Method 1

The first edge and the second edge are spaced apart from one another in the longitudinal direction and extend in the circumferential direction from a first of the slots to another of the slots... the edges are pressed against the borehole wall and cut into the borehole wall in a linear fashion, improving the hold of the expansion sleeve in the borehole

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3827176B1Expansion bolt
Publication Date: 2025.01.15 FISCHERWERKE ARTUR FISCHER GMBH & CO KG
  • EP3827176B1 patent drawingFigure 1~2
  • EP3827176B1 patent drawingFigure 3~4
  • EP3827176B1 patent drawingFigure 5

AI summary

The invention relates to an expansion bolt (1) comprising an anchor shaft (2) with an expansion body (5) and an expansion sleeve (10). The expansion sleeve (10) comprises a plurality of expansion segments (13) which are separated from each other by slits (14, 15, 16) in the peripheral direction. An end section (20) with a reduced wall thickness is formed on at least one of the expansion segments (13), said end section facing the expansion body (5) in a non-expanded state and being defined, on the outer side (22), by two of the slits (14, 15, 16) in the longitudinal direction, and in the peripheral direction by a first edge (23) and a second edge (24) which extend in the peripheral direction from a first of the slits (14, 15, 16) to a second of the slits (14, 15, 16). According to the invention, the first edge (23) and/or the second edge (24) extend in the form of an arch between the two slits.