Expansion Combustion Engine Start Fuel Control

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Solution Overview

Problem

Frequent engine restarts in start-stop systems lead to increased wear on the starter motor due to unpredictable torque production from expansion combustion, caused by varying air mass in the cylinder during auto-stop conditions, resulting in misfires and inefficient air-fuel ratio control.

Innovation Solution

A method to determine the fuel mass for restart combustion based on the duration of auto-stop, accounting for aircharge variations by modeling the initial and equilibrium aircharges, and adjusting for pressure changes over time, ensuring accurate air-fuel ratio control and robust engine restarts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If expansion combustion is used to reduce starter motor wear, then starter motor wear is reduced, but air-fuel ratio control deteriorates due to varying air mass in the cylinder during auto-stop

Engineering Contradiction:
Improvestarter motor wearVSAvoidair-fuel ratio control
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The controller performs preliminary actions by tracking air mass variations throughout the auto-stop period and pre-calculating the required fuel injection amount before combustion. This allows the system to compensate for air leakage effects in advance, ensuring accurate air-fuel ratio control while maintaining the benefits of expansion combustion for reducing starter motor wear.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback by continuously monitoring cylinder pressure and temperature during the auto-stop period, using this information to dynamically adjust fuel injection timing and quantity. This closed-loop control compensates for air mass changes, maintaining precise air-fuel ratio control despite the expanding combustion chamber volume during engine shutdown.

Inventive Principle:
Principle #23Feedback

2Loss of time

If expansion combustion is used to assist engine restart, then engine restart time is reduced, but combustion reliability deteriorates due to misfire from unaccounted air mass changes

Engineering Contradiction:
Improveengine restart timeVSAvoidcombustion reliability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The controller performs preliminary tracking of air mass variations from the moment the engine shuts down, using this data to pre-determine the optimal fuel injection quantity before combustion occurs. This preliminary calculation ensures that the air-fuel mixture is correctly proportioned, preventing misfire and ensuring reliable combustion while enabling quick engine restart.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically changes combustion parameters (fuel injection timing, quantity, and rate) based on real-time measurements of cylinder pressure and temperature. By adjusting these parameters according to the actual air mass present in the cylinder, the system maintains combustion reliability across varying auto-stop durations while achieving rapid engine restart.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the reliability and robustness of engine restarts, reduces starter motor wear, and decreases engine restart times, thereby improving customer satisfaction and fuel efficiency.

Implementation Method 1

actuating a spark plug of the cylinder to perform the restart combustion event

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11421639B2Method and system for expansion combustion during an engine start
Publication Date: 2022.08.23 FORD GLOBAL TECH LLC
  • US11421639B2 patent drawing
  • US11421639B2 patent drawing
  • US11421639B2 patent drawing

AI summary

Methods and systems are provided for performing expansion combustion in an engine of a start-stop vehicle. In one example, a method may include, responsive to receiving an auto-start request to restart an engine from an auto-stop, determining a fuel mass to inject into a cylinder for an expansion combustion event based on a duration of the auto-stop, and actuating a spark plug of the cylinder after injecting the determined fuel mass to perform the expansion combustion event. In this way, an air-fuel ratio of the expansion combustion event may be more accurately controlled, resulting in more robust expansion combustion engine restarts.