Expiratory Valve Outlet Geometry for Stable Low-Noise Exhalation

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Solution Overview

Problem

Conventional expiratory valves in ventilation devices often produce unpleasant noise and can cause auto trigger or auto cycle malfunctions due to oscillating pressure fluctuations, leading to premature initiation of inspiration phases and potential danger for mechanically ventilated patients.

Innovation Solution

The expiratory valve features a fluid flow path with a cross-sectional area that expands towards the outlet, optimized with a cup-shaped valve plenum and a valve bottom design that reduces turbulence, along with reinforcing ribs to minimize retroactive pressure effects and enhance sensitivity to expiration phase changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional expiratory valve design is used, then the valve can discharge exhaled air, but it generates unpleasant noise and causes oscillating pressure fluctuations

Engineering Contradiction:
Improvevalve discharge functionVSAvoidnoise and pressure fluctuations
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent applies curvature by designing the fluid flow path with a continuously expanding cross-sectional area from inlet to outlet, eliminating sharp angles and abrupt transitions. The expiratory valve body features a smooth, curved flow path that guides exhaled air gradually, preventing turbulence and the associated noise and pressure fluctuations while maintaining effective discharge function.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Device complexity

If the cross-sectional area of the fluid flow path is constant, then the valve structure is simple, but turbulence and retroactive pressure effects increase

Engineering Contradiction:
Improveflow path geometryVSAvoidturbulence and pressure effects
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

Instead of a constant cross-sectional area, the patent implements a continuously expanding cross-sectional area from inlet to outlet with smooth curved transitions. This geometric modification increases device complexity slightly but dramatically reduces turbulence and retroactive pressure effects by eliminating flow separation and abrupt pressure changes.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent changes the geometric parameter of the fluid flow path cross-sectional area from constant to continuously expanding. This parameter change optimizes the flow characteristics, reducing turbulence and retroactive pressure effects while maintaining structural feasibility and manufacturing capability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly reduces noise generation and the occurrence of auto trigger malfunctions, ensuring more reliable and sensitive control of exhaled air flow, thereby improving patient safety and ventilation device performance.

Implementation Method 1

When a positive pressure with respect to this pressure is applied to the valve during an expiration phase from the side of the patient, the expiratory valve is to open and permit discharge of the exhaled air to the environment

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS11413423B2Expiratory valve
Publication Date: 2022.08.16 HAMILTON MEDICAL AG
  • US11413423B2 patent drawing
  • US11413423B2 patent drawing
  • US11413423B2 patent drawing

AI summary

An expiratory valve (10) of a ventilation device (100), including a valve body (12) having a fluid inlet (14) and a fluid outlet (16) for breathing air of a patient formed therein the valve body (12) defining a fluid flow path between fluid inlet (14) and fluid outlet (16), with the cross-sectional area of the fluid flow path expanding in the direction towards the fluid outlet (16).