Segmented Explosion-Proof Housing Covers for Easier Assembly

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Solution Overview

Problem

Existing explosion-proof housings face difficulties in handling and assembly due to the weight and size of large, heavy covers needed to withstand explosion pressure, which complicates access and installation of electrical and electronic devices.

Innovation Solution

The design features a housing body with a frame part and multiple separate covers that can be individually opened and closed, forming flameproof gaps, allowing for easier handling and assembly by separating the housing opening into sections, with a connection arrangement that simplifies attachment and maintains a flameproof seal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a large cover is used to close the housing opening to withstand explosion pressure, then the explosion protection is improved, but the weight and handling difficulty of the cover increases

Engineering Contradiction:
Improveexplosion protectionVSAvoidcover weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The housing opening is divided into multiple sections by frame parts with webs, allowing the use of multiple smaller covers instead of one large cover. Each smaller cover can be handled more easily while collectively providing the same explosion protection as a large cover would provide alone.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a large cover is used to close the housing opening to withstand explosion pressure, then the explosion protection is improved, but the complexity of hinges and assembly mechanisms increases

Engineering Contradiction:
Improveexplosion protectionVSAvoidhinge complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The housing opening is divided into multiple sections by frame parts with webs, allowing the use of multiple smaller covers instead of one large cover. Each smaller cover can be handled more easily while collectively providing the same explosion protection as a large cover would provide alone.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the housing opening is made wide to allow device installation, then the accessibility is improved, but the size and weight of the cover required to withstand explosion pressure increases

Engineering Contradiction:
ImproveaccessibilityVSAvoidcover weight
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The housing opening is divided into multiple sections by frame parts with webs, allowing the use of multiple smaller covers instead of one large cover. Each smaller cover can be handled more easily while collectively providing the same explosion protection as a large cover would provide alone.

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If the housing opening is made wide to allow device installation, then the accessibility is improved, but the complexity of the cover and assembly mechanisms increases

Engineering Contradiction:
ImproveaccessibilityVSAvoidcover complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The housing opening is divided into multiple sections by frame parts with webs, allowing the use of multiple smaller covers instead of one large cover. Each smaller cover can be handled more easily while collectively providing the same explosion protection as a large cover would provide alone.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12171069B2Explosion-proof housing and method for the assembly thereof
Publication Date: 2024.12.17 R STAHL SCHALTGERATE GMBH
  • US12171069B2 patent drawing
  • US12171069B2 patent drawing
  • US12171069B2 patent drawing

AI summary

An explosion-protected housing having a housing body, a frame part and at least two separate covers. The housing body delimits an interior space which is open at one side by means of a housing opening. The frame part has a circumferential web surrounding the housing opening. Extending within the circumferential web is a central web of the frame part that divides the housing opening into at least two opening portions. A cover abutment surface is formed, against which the covers bear in their closed position. An encirclingly closed flameproof gap is formed between each cover and the cover abutment surface when the cover is situated in the closed position and is detachably fastened by means of one or more connecting units to the frame part.