Explosive Atmosphere Lighting Apparatus Sealing

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Solution Overview

Problem

Current lighting apparatuses for explosive environments require multiple components for sealing and encapsulation, leading to increased costs, size, and weight, with limited versatility and inefficiency in production.

Innovation Solution

A lighting apparatus with a single covering element that cooperates with both sealing and encapsulation elements to provide a sealed and encapsulated housing cavity, reducing the number of components and materials used, while meeting the requirements for immersion tests in explosive atmospheres.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple covering elements and sealing components are used to seal and encapsulate the lighting apparatus, then the sealing reliability is improved, but the device complexity, cost, size, and weight increase

Engineering Contradiction:
Improvesealing reliabilityVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the sealing and encapsulation functions into a single integrated covering element that simultaneously performs both protective roles, eliminating the need for separate sealing elements and reducing overall component count while maintaining protection integrity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The covering element is designed as a multi-functional component that serves both as a sealing barrier and an encapsulation protective layer, allowing a single element to fulfill multiple protective functions that traditionally required separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple covering elements and sealing components are used to seal and encapsulate the lighting apparatus, then the sealing reliability is improved, but the cost increases

Engineering Contradiction:
Improvesealing reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines the sealing and encapsulation functions into a single integrated covering element that simultaneously performs both protective roles, eliminating the need for separate sealing elements and reducing overall component count while maintaining protection integrity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The covering element is designed as a multi-functional component that serves both as a sealing barrier and an encapsulation protective layer, allowing a single element to fulfill multiple protective functions that traditionally required separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If multiple covering elements are stacked to completely cover the lighting body, then the encapsulation completeness is improved, but the overall size increases

Engineering Contradiction:
Improveencapsulation completenessVSAvoidoverall size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent combines the sealing and encapsulation functions into a single integrated covering element that simultaneously performs both protective roles, eliminating the need for separate sealing elements and reducing overall component count while maintaining protection integrity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The covering element is designed to nest closely against the lighting body contours, providing complete coverage while minimizing protrusion and overall size increase through form-fitting integration

Inventive Principle:
Principle #7Nested doll (Nesting)

4Reliability

If multiple covering elements and attachment members are used, then the sealing and encapsulation effectiveness is improved, but the weight increases

Engineering Contradiction:
Improvesealing effectivenessVSAvoidapparatus weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent combines the sealing and encapsulation functions into a single integrated covering element that simultaneously performs both protective roles, eliminating the need for separate sealing elements and reducing overall component count while maintaining protection integrity

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP4249796A1Lighting apparatus and production method thereof
Publication Date: 2023.09.27 CORTEM
  • EP4249796A1 patent drawingFigure 1~2
  • EP4249796A1 patent drawingFigure 3~4
  • EP4249796A1 patent drawing

AI summary

The invention refers to a lighting apparatus (10) comprising at least one lighting body (12), provided with a housing cavity (24) configured to house inside it at least one light source (13), a covering element (17), at least one sealing element (18) and at least one encapsulation element (19). The invention also refers to a method for producing the lighting apparatus (10) according to the invention.