Image Forming Apparatus Exposure Pattern Selection

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Solution Overview

Problem

Image forming apparatuses using electrophotography face issues with unnecessary radiation noise due to pulse width modulation, which occurs while trying to suppress phenomena like sweeping and edge effect by adjusting exposure amounts.

Innovation Solution

The apparatus includes a photoconductor, an exposure unit, a developing unit, and a CPU that generates drive signals based on pattern information to control exposure patterns, ensuring that non-exposure regions do not consecutively present across boundaries between exposure patterns, thereby reducing unnecessary radiation noise and maintaining image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If pulse width modulation is used to adjust exposure amount to suppress sweeping and edge effect, then image quality is improved, but unnecessary radiation noise is generated

Engineering Contradiction:
Improveimage qualityVSAvoidradiation noise
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies dynamics by making the exposure pattern variable and adaptable. Instead of using a fixed pulse width modulation pattern, the system dynamically selects from multiple exposure patterns (first through fourth patterns) based on the specific imaging conditions and pixel characteristics. This dynamic adaptation allows suppression of sweeping and edge effect while minimizing radiation noise by choosing the most appropriate pattern for each situation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes exposure parameters by defining multiple distinct exposure patterns with different characteristics. Each pattern (first, second, third, fourth) has different exposure timing and intensity parameters. The system selects and switches between these patterns based on imaging conditions, thereby changing the exposure parameters adaptively to suppress harmful effects while maintaining image quality and reducing radiation noise.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If exposure patterns are selected to prevent consecutive non-exposure regions, then radiation noise is reduced, but device complexity increases

Engineering Contradiction:
Improveradiation noiseVSAvoidcontrol complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-defining multiple exposure patterns (first through fourth patterns) with different characteristics before actual image formation. These patterns are prepared in advance in the control unit, allowing the system to quickly select the most appropriate pattern based on imaging conditions without complex real-time calculations, thereby reducing control complexity while still effectively minimizing consecutive non-exposure regions and radiation noise.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent manages device complexity by organizing exposure parameter variations into a finite set of predefined patterns. Instead of allowing continuous parameter adjustment which would increase complexity, the system uses discrete pattern selection (first, second, third, fourth patterns) with specific characteristics. This parameter discretization simplifies the control logic while maintaining the ability to adapt to different imaging conditions and minimize radiation noise.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses unnecessary radiation noise and reduces toner consumption, improving image quality by randomly or sequentially selecting exposure patterns to prevent consecutive non-exposure regions, thus addressing the edge effect and sweeping issues.

Implementation Method 1

an exposure unit configured to form an electrostatic latent image on the photoconductor by scanning the photoconductor with light in a main scanning direction and exposing the photoconductor to the light

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

a developing unit configured to develop the electrostatic latent image with developer and form an image on the photoconductor

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS11604422B2Image forming apparatus that selects exposure pattern
Publication Date: 2023.03.14 CANON KK
  • US11604422B2 patent drawing
  • US11604422B2 patent drawing
  • US11604422B2 patent drawing

AI summary

An image forming apparatus includes a storage unit configured to store pattern information and a generation unit configured to generate a drive signal for driving an exposure unit. The pattern information indicates a plurality of exposure patterns for a first pixel, the plurality of exposure patterns are selected such that whether exposure patterns that are identical to each other among the plurality of exposure patterns are adjacent to each other, or two exposure patterns that are different from each other among the plurality of exposure patterns are adjacent to each other in the main scanning direction, the non-exposure regions are not consecutively present between the two exposure patterns, and in a case where the plurality of exposure patterns are consecutively used in the main scanning direction, the generation unit randomly selects an exposure pattern to be used.