Exposure Relay Layout for Compact Image Forming Units

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Solution Overview

Problem

The inclusion of a relay unit in image forming apparatuses using an electrophotographic system complicates downsizing due to increased space requirements.

Innovation Solution

Incorporation of a semiconductor device-based relay unit with a power line for controlling exposure units, integrated with a cooling unit and efficient airflow path, allowing for compact arrangement of components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a relay unit is included in the image forming apparatus, then control signal transmission is achieved, but the apparatus size increases and downsizing becomes difficult

Engineering Contradiction:
Improvecontrol signal transmissionVSAvoidapparatus size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent combines the relay unit with the power supply unit into a single integrated component. The relay unit includes a coil and contacts for control signal transmission, while the power supply unit provides electrical power. By merging these two functions into one compact assembly, the patent achieves effective control signal transmission without increasing the overall apparatus size, thereby resolving the contradiction between operational functionality and compact dimensions.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If a relay unit is included in the image forming apparatus, then control signal transmission is achieved, but device complexity increases

Engineering Contradiction:
Improvecontrol signal transmissionVSAvoidcomponent complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the relay unit with the power supply unit into a single integrated component. The relay unit includes a coil and contacts for control signal transmission, while the power supply unit provides electrical power. By merging these two functions into one compact assembly, the patent achieves effective control signal transmission without increasing the overall apparatus size, thereby resolving the contradiction between operational functionality and compact dimensions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated unit serves multiple functions: the relay portion handles control signal transmission while the power supply portion provides electrical power to various components including the exposure device and semiconductor elements. This multi-functional design reduces the total number of separate components needed in the system, simplifying the overall device architecture while maintaining full operational capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250377624A1Image forming apparatus
Publication Date: 2025.12.11 CANON KK
  • US20250377624A1 patent drawing
  • US20250377624A1 patent drawing
  • US20250377624A1 patent drawing

AI summary

An image forming apparatus includes a main body, a first photosensitive member which is arranged inside of the main body, and is configured to bear a first toner image, a first exposure unit which is arranged inside of the main body, and is configured to expose the first photosensitive member with light, a controller configured to transmit a first control signal for controlling the first exposure portion, and a relay unit configured to relay the first control signal transmitted from the controller, to transmit the first control signal to the first exposure portion, wherein the relay unit includes a semiconductor device, and wherein a power line is connected to the relay unit, the power line being configured to supply electric power to the semiconductor device.