Exposure Unit Positioning for Vibration Suppression in Image Forming Apparatus

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Image forming apparatuses experience image quality degradation due to vibrations causing the exposure unit to shift away from the photoconductive body, leading to inaccurate positioning and increased resistance when moving the exposure unit to the exposing position.

Innovation Solution

The image forming apparatus incorporates a first pressing member with a point of action positioned closer to the photoconductive body than the first positioning member, supported by both the first and second positioning members, and a second pressing member to stabilize the exposure unit's position, reducing the effect of vibrations and resistance during movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the exposure unit is pressed toward the photoconductive body by a pressing member, then the exposure unit maintains contact with the photoconductive body, but vibrations cause the point of action to shift and the exposure unit to separate from the positioning member, degrading image quality

Engineering Contradiction:
Improvepositioning accuracyVSAvoidvibration effect
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a second pressing member that acts in a direction orthogonal to the movement direction of the exposure unit, in addition to the first pressing member that acts in the movement direction. This dual-directional pressing mechanism stabilizes the exposure unit against vibrations from multiple directions, preventing separation from the positioning member while maintaining contact with the photoconductive body.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The second pressing member provides a counteracting force against the vibrational forces that tend to separate the exposure unit from the positioning member. By positioning the pressing portion of the second pressing member between the first positioning member and the photoconductive body, it creates a stabilizing counterbalance that prevents the exposure unit from shifting due to vibrations.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Manufacturing precision

If the exposure unit is biased toward one direction for positioning, then positioning accuracy is improved, but resistance increases when moving the exposure unit to the exposing position

Engineering Contradiction:
Improvepositioning accuracyVSAvoidmovement resistance
Core Design Contradiction:
Manufacturing precisionVSForce

Solution Approach 1:

The patent employs two pressing members that can independently adjust the exposure unit's position. The first pressing member provides bias in the movement direction for positioning, while the second pressing member provides orthogonal support. This dynamic configuration allows the exposure unit to be positioned accurately while reducing overall movement resistance through balanced support forces.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8274540B2Image forming apparatus including positioning member for exposure unit
Publication Date: 2012.09.25 BROTHER KOGYO KK
  • US8274540B2 patent drawing
  • US8274540B2 patent drawing
  • US8274540B2 patent drawing

AI summary

An image forming apparatus includes a photoconductive body on which an electrostatic latent image is formed, an exposure unit which exposes the photoconductive body, a first pressing member which presses the exposure unit toward the photoconductive body, a first positioning member which makes a contact with the exposure unit, a second positioning member which is arranged at a side nearer to the photoconductive body than the first positioning member in an optical axial direction of light, and a second pressing member which presses the exposure unit toward the second positioning member. A point of action at which the first pressing member presses the exposure unit is positioned at a side nearer to the photoconductive body, than the first positioning member in the optical axial direction. It is possible to suppress a degradation of an image quality by suppressing an effect of vibrations with respect to the exposure unit.