Extendable Bone Fusion Device with Coupling Mechanism

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Solution Overview

Problem

Existing bone fusion devices require invasive surgical procedures, leading to long recovery periods and challenges in retaining bone graft material in the correct position for effective bone growth.

Innovation Solution

A bone fusion device with extendable plates and a minimally invasive insertion system, featuring a coupling mechanism and control mechanism that securely positions the device between vertebrae, allowing for precise placement and rotation to deliver bone graft material and extend plates for enhanced stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fusion cages are used with invasive surgical procedures, then structural stability and bone fusion are achieved, but recovery time is prolonged and surgical trauma is increased

Engineering Contradiction:
Improvebone fusion stabilityVSAvoidrecovery time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The device is divided into separate components: a cage body and extendable plates that can be inserted independently through minimally invasive approaches, then extended post-operatively to achieve stabilization without requiring prolonged invasive surgery

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The plates are designed to be extendable from a compressed insertion state to an extended stabilization state, allowing the device to adapt its configuration dynamically - inserted minimally invasive then extended to provide full structural support for bone fusion

Inventive Principle:
Principle #15Dynamics

2Reliability

If bone graft material is placed in traditional fusion cages, then bone growth is promoted, but the material is difficult to retain in the correct position

Engineering Contradiction:
Improvebone growth promotionVSAvoidbone graft material retention
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The cage is divided into a body and separate extendable plates that can be positioned to create multiple compartments and retention structures, allowing bone graft material to be secured in specific locations within the cage structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The extendable plates can be adjusted to different positions to optimize bone graft retention, transitioning from a compact insertion state to an expanded state that provides multiple surfaces for securing graft material against the vertebrae

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If fusion cages are designed with complex retention mechanisms for bone graft, then material retention improves, but device complexity and surgical difficulty increase

Engineering Contradiction:
Improvebone graft material retentionVSAvoiddevice structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The extendable plates serve multiple functions: they provide structural support for bone fusion, create retention surfaces for bone graft material, and can be adjusted post-operatively - a single component performing multiple functions without requiring separate complex retention mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11452616B2Bone fusion device, apparatus and method
Publication Date: 2022.09.27 NEUROPRO SPINAL JAXX
  • US11452616B2 patent drawing
  • US11452616B2 patent drawing
  • US11452616B2 patent drawing

AI summary

A bone fusion method, apparatus and device for insertion between bones that are to be fused together and/or in place of one or more of the bones, such as, for example, the vertebrae of a spinal column. The bone fusion device comprises one or more extendable plates having a central rib. The bone fusion device includes one or more support channels configured to receive an insertion instrument that is then secured to the bone fusion device via a coupling mechanism. As a result, the coupled device is able to be securely positioned between vertebrae using the insertion instrument with minimal risk of slippage.