Extendable Centralizing Member for Perforating Gun

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Downhole tools in deviated and horizontal wells often become decentralized due to gravity, leading to reduced effectiveness of perforating charges, and centralizing systems may increase the tool's diameter, restricting access to narrower wellbore sections.

Innovation Solution

A system that includes an extendable member, such as an inflatable bladder or arm, actuated by a power charge to centralize the downhole tool within the wellbore, ensuring effective perforation without increasing the tool's diameter, allowing access to narrower sections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a centralizing system is included to centralize the downhole tool, then the tool can maintain effective position for perforation, but the diameter of the downhole tool increases, restricting access to narrower wellbore sections

Engineering Contradiction:
Improvecentralization effectivenessVSAvoidtool diameter
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The centralizing system uses an extendable member that can dynamically change its state between retracted and extended positions. When retracted, the tool maintains a smaller diameter for navigation through narrow wellbore sections. When extended, the member engages with the wellbore wall to centralize the tool, providing the necessary reliability for effective perforation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The extendable centralizing member is nested within the tool housing when not in use, allowing the tool to pass through narrow wellbore sections with minimal diameter. When centralization is needed, the member extends from the housing to engage the wellbore wall, effectively centralizing the tool without permanently increasing its overall diameter.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Device complexity

If the downhole tool is decentralized in deviated and horizontal wells, then the tool can be simpler in design, but the perforating charges lose energy and penetrate less effectively

Engineering Contradiction:
Improvetool design simplicityVSAvoidperforation effectiveness
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The tool design incorporates a dynamic centralizing mechanism that remains simple when not activated but provides effective centralization when needed. The extendable member with power charge activation creates a simple yet effective system that ensures perforation effectiveness by centralizing the tool at the moment of operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The centralizing function is extracted as a separate, activatable mechanism rather than an integrated permanent feature. This allows the basic tool design to remain simple while adding centralization capability only when required for effective perforation in deviated and horizontal wells.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively centralizes downhole tools, enhancing the penetration and uniformity of perforations, thereby improving fluid extraction while allowing the tool to navigate through various wellbore diameters.

Implementation Method 1

A power charge may be actuated to extend the extendable member from the retracted position to the extended position

Methodology Applied
Scientific EffectExplosive force: Explosion

Implementation Method 2

The extendable member is configured to engage a surface of the tubular in the extended position, thereby biasing the downhole tool away from the surface of the tubular

Methodology Applied
Scientific EffectMechanical engagement: Mechanical Force

Data Source

PatentUS11639637B2System and method for centralizing a tool in a wellbore
Publication Date: 2023.05.02 HALLIBURTON ENERGY SERVICES INC
  • US11639637B2 patent drawing
  • US11639637B2 patent drawing
  • US11639637B2 patent drawing

AI summary

A centralizing perforating gun for perforating a tubular in a wellbore include a gun housing, perforating charges positioned within the gun housing and detonatable to perforate the tubular, and a centralizing system. The centralizing system includes an extendable member configured to move between a retracted position and an extended position. The extendable member is configured to engage a surface of the tubular in the extended position, thereby biasing the centralizing perforating gun away from the surface of the tubular.