Extendable Plate Bone Fusion Device for Minimally Invasive Spinal Stability

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Solution Overview

Problem

Existing bone fusion devices for vertebrae fusion require invasive surgical procedures, leading to long recovery periods and challenges in retaining bone graft material in the correct position for optimal bone growth.

Innovation Solution

A bone fusion device with an extendable plate mechanism that allows for minimally invasive insertion and customization based on the surgical procedure, featuring a pivotable plate, positioning component, and locking mechanism to secure the plate in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fusion cages are used for vertebrae fusion, then structural stability is provided, but invasive surgical procedures are required leading to long recovery periods

Engineering Contradiction:
Improvestructural stabilityVSAvoidrecovery period
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The fusion device is divided into distinct components: a cage body for structural support and a separate extendable plate for stabilization. This segmentation allows the cage to be inserted minimally invasively while the plate provides additional stability, resolving the contradiction between reduced invasiveness and structural reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The plate is designed to be extendable from the cage body, transitioning from a retracted to an extended position. This dynamic feature allows the device to adapt to different surgical needs and provides progressive stabilization, enabling minimally invasive insertion while ensuring structural stability is achieved during healing.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If fusion cages are inserted to maintain vertebral separation, then nerve protection is achieved, but bone graft material retention is difficult

Engineering Contradiction:
Improvenerve protectionVSAvoidbone graft material retention
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The extendable plate is prepared in a retracted position within the cage body during insertion, allowing minimally invasive placement. After the cage is positioned to protect nerves and maintain separation, the plate is extended to create a secure containment structure that prevents bone graft material displacement, thus achieving both nerve protection and graft retention.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The plate is nested within the cage body in its retracted state, allowing the cage to be inserted first to protect nerves. Once positioned, the plate extends outward to form an inner containment structure, creating a nested configuration that secures bone graft material while maintaining the protective function of the outer cage.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If customizing bone fusion device dimensions is implemented, then procedure effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improveprocedure effectivenessVSAvoiddevice customization
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cage body and plate are designed as universal components that can be configured for different vertebral levels and surgical indications. The plate's extendable mechanism and various engagement features allow a single device design to serve multiple functions and applications, achieving procedure effectiveness across different cases without requiring entirely different device variants.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The device allows for parameter adjustments such as plate extension length and positioning, enabling customization to match specific surgical requirements. These parameter changes are achieved through the plate's extendable mechanism and positioning features, providing procedure effectiveness without requiring complex multi-component systems.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250025316A1Bone fusion device, system and method
Publication Date: 2025.01.23 MCLUEN GARY R
  • US20250025316A1 patent drawing
  • US20250025316A1 patent drawing
  • US20250025316A1 patent drawing

AI summary

A bone fusion method, system and device for insertion between bones that are to be fused together in order to replace degenerated discs and/or bones, for example, the vertebrae of a spinal column. The bone fusion device includes a body and an extendable plate. The bone fusion device is able to be inserted between or replace the vertebrae by using a minimally invasive procedure wherein the dimensions and/or other characteristics of the bone fusion device are selectable based on the type of minimally invasive procedure.