Extendable Wand Sprayer with Locking Trigger

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Solution Overview

Problem

Existing dispensing systems lack improvements in user experience and application efficiency, particularly in delivering sustained duration sprays with manual or battery-operated actuation, and often suffer from issues like leakage and inadvertent actuation during shipping.

Innovation Solution

The development of a squeeze sprayer dispenser with an extendable or foldable wand, a trigger sprayer with a wand or nozzle, and a battery-operated dispensing system integrated with a bottle, featuring a rotatable joint for controlling the flow, a secure locking mechanism to prevent actuation during shipping, and a 'boost' button for increased power, along with ergonomic design and refill capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a wand is extended to move the dispensing point away from the user, then the application precision and control are improved, but the device complexity increases

Engineering Contradiction:
Improveapplication precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The dispensing system is divided into separate modular components: a dispensing head, an extendable wand with adjustable length, and a container. This segmentation allows the wand to be extended or collapsed independently, providing application precision without permanently increasing the complexity of the entire device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wand incorporates an extendable mechanism that allows it to dynamically change length between a retracted position (for storage and reduced complexity) and an extended position (for precise application). This dynamic adjustment resolves the contradiction by providing precision only when needed.

Inventive Principle:
Principle #15Dynamics

2Power

If a battery-powered motor is used to deliver fluid stream, then the dispensing power and sustained duration are improved, but the weight of the device increases

Engineering Contradiction:
Improvedispensing powerVSAvoiddevice weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The patent replaces heavy battery-powered motorized pumping systems with a lighter mechanical trigger mechanism that uses spring-loaded actuators and user-actuated triggers to deliver the fluid stream. This substitution maintains dispensing power while significantly reducing device weight.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Instead of continuous motor operation, the system uses periodic trigger actuation where the user pulls a trigger to activate a spring-loaded pump mechanism. This periodic mechanical action provides sustained dispensing capability without the continuous power consumption and weight of battery-powered motors.

Inventive Principle:
Principle #19Periodic action

3Reliability

If a secure locking mechanism is added to prevent inadvertent actuation during shipping, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveshipping reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A shipping lock mechanism is incorporated that can be preliminarily engaged in a locked position during shipping and storage. This preliminary action prevents inadvertent actuation without requiring complex active control systems, simply needing a passive locking feature that can be engaged or disengaged as needed.

Inventive Principle:
Principle #10Preliminary action

4Adaptability or versatility

If the wand is made extendable for better reach, then the adaptability is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvereach adaptabilityVSAvoidmanufacturing precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The extendable wand is constructed from multiple segmented sections that can be telescopically extended or collapsed. Each section is manufactured to standard dimensions, and the segmentation allows for reach adaptability without requiring complex precision manufacturing of a single long component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wand sections are designed to nest within each other when retracted, similar to a telescoping structure. This nesting arrangement provides extended reach capability while maintaining a compact form factor and reducing the manufacturing precision requirements compared to a solid extended wand.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12162032B2Sprayers, dispensers, and methods for using the same
Publication Date: 2024.12.10 SILGAN DISPENSING SYSTEMS CORP
  • US12162032B2 patent drawing
  • US12162032B2 patent drawing
  • US12162032B2 patent drawing

AI summary

Dispensing systems (100) having wands (110) for distributing a spray away from a user include moveable wands (110), wands for locking actuation of the dispensing system (210), wands and dispensers providing gravity fed dispensing solutions (410) for battery-operated devices (500) and improved dispensers.