Extended Cavity Laser Diode Wavelength Locking

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Solution Overview

Problem

Existing wavelength-stabilized laser diodes suffer from power penalties and reduced efficiency due to optical loss and temperature-dependent spectral broadening, which causes them to lase on parasitic Fabry-Perot modes instead of the designed wavelength.

Innovation Solution

An extended cavity laser diode apparatus is created with a semiconductor diode laser optically coupled to a wavelength selective feedback component, using collimating lenses and anti-reflective coatings to minimize mirror loss and parasitic Fabry-Perot modes, ensuring efficient optical feedback and maintaining high power and efficiency over a wide temperature range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If frequency selective feedback techniques are used to narrow and lock the lasing spectrum, then wavelength stability is improved, but optical loss increases reducing output power and efficiency

Engineering Contradiction:
Improvewavelength stabilityVSAvoidoptical loss
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent implements frequency selective optical feedback using a wavelength selective component (such as a volume Bragg grating or diffraction grating) that reflects a narrow wavelength band back into the laser cavity. This feedback mechanism locks the lasing wavelength to the desired value while minimizing optical loss through optimized feedback coupling and anti-reflective coatings on optical components.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent optimizes key parameters including the reflectivity of the wavelength selective feedback component, the anti-reflective coating design on optical components, and the coupling efficiency between the laser diode and feedback component. These parameter optimizations minimize optical loss while maintaining wavelength stability, achieving less than 2% reduction in slope efficiency.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If temperature variations occur, then the peak of optical gain broadens and shifts, but this causes lasing on parasitic Fabry-Perot modes instead of the design wavelength

Engineering Contradiction:
Improvetemperature rangeVSAvoidspectral width
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The wavelength selective feedback component provides temperature-insensitive wavelength locking by reflecting a narrow bandwidth back into the cavity. This feedback mechanism compensates for temperature-induced gain broadening and shifting, maintaining lasing at the design wavelength across a wide temperature range without falling into parasitic Fabry-Perot modes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies anti-reflective coatings on optical components and optimizes the laser cavity design to suppress parasitic Fabry-Perot modes before they can dominate. By pre-configuring the optical path to minimize reflections at unwanted wavelengths, the system prevents mode hopping even when temperature causes gain broadening.

Inventive Principle:
Principle #9Preliminary anti-action

3Measurement precision

If conventional wavelength locking methods are used, then spectral linewidth is narrowed, but power penalty exceeds 2% reduction in slope efficiency

Engineering Contradiction:
Improvespectral linewidthVSAvoidslope efficiency
Core Design Contradiction:
Measurement precisionVSPower

Solution Approach 1:

The patent optimizes the reflectivity of the wavelength selective feedback component and the anti-reflective coating parameters to minimize optical loss. By carefully tuning these parameters, the system achieves narrow spectral linewidth (effective wavelength locking) while maintaining slope efficiency reduction of less than 2%, outperforming conventional wavelength locking methods.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces optimized optical intermediaries including anti-reflective coated lenses and beam shaping optics that efficiently couple the feedback light back into the laser cavity. These intermediary components minimize scattering and absorption losses, preserving power while achieving spectral narrowing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a low power penalty of less than 2% reduction in slope efficiency, effectively eliminating parasitic Fabry-Perot modes and maintaining high output power and efficiency across a broad temperature range.

Implementation Method 1

providing low-loss optical feedback directly to diode laser gain region

Methodology Applied
Scientific EffectOptical feedback: Reflection

Implementation Method 2

collimating lenses in fast and slow axes providing low-loss optical feedback

Methodology Applied
Scientific EffectCollimation: Lens

Implementation Method 3

optimizing the anti-reflection coated exit facet of the diode laser to substantially reduce the mirror loss of the Fabry-Perot modes

Methodology Applied
Scientific EffectAnti-reflection coating: Anti-Reflective Coating

Implementation Method 4

providing anti-reflective coated optics in the optical path with substantially reduced broad-band optical reflectivity so as to eliminate the possibility of parasitic Fabry-Perot modes

Methodology Applied
Scientific EffectAnti-reflection coating: Anti-Reflective Coating

Implementation Method 5

a wavelength selective feedback component... optically coupled to a wavelength selective feedback component and thereby forming an extended cavity laser

Methodology Applied
Scientific EffectFrequency selective feedback: Reflection

Implementation Method 6

suppressing the Fabry-Perot modes of the cleaved laser facets, the diode can be forced to laser at a designed wavelength

Methodology Applied
Scientific EffectFabry-Perot mode suppression: Fabry-Perot Interferometer

Implementation Method 7

forming an extended cavity laser, the extended cavity laser having less than a 2% reduction in slope efficiency

Methodology Applied
Scientific EffectExtended cavity laser: Laser

Data Source

PatentUS9331455B1Frequency locked diode laser devices exhibiting low power penalty
Publication Date: 2016.05.03 NLIGHT INC
  • US9331455B1 patent drawing
  • US9331455B1 patent drawing
  • US9331455B1 patent drawing

AI summary

A laser diode apparatus including a diode laser, optics efficiently collimate the diode laser beam, and a narrow band reflector to provide optical feedback for wavelength stabilization of the diode laser in an extended cavity configuration. The extended cavity laser diode assembly has a low reflectivity coating applied to the front facet, and a narrow-band reflectivity engineered to optimize the output power from the diode laser, leading to power penalty-free operation of the extended cavity laser diode assembly as compared to a free-running diode laser. The extended cavity laser diode assembly can equally applied to a plurality of laser diodes, with either a single or a plurality of optical feedback devices forming the extended cavity configuration.