Extension Cable Through Socket Design for Wall Outlet Access

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Solution Overview

Problem

Extension cords with earthing contact often block wall sockets, and cascading adapters and cords can lead to safety hazards due to excessive current consumption.

Innovation Solution

An extension cord design featuring a through socket integrated into the plug housing, with overload protection and a compact fuse or thermal reset mechanism, preventing cascading and ensuring safe current management, while allowing devices to be plugged into the wall socket and providing multiple connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If an extension cable is plugged into a wall socket, then power can be extended to another location, but the wall socket is blocked and no other device can be plugged in

Engineering Contradiction:
Improveextension rangeVSAvoidsocket availability
Core Design Contradiction:
Length of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent integrates a second socket directly into the housing of the plug, creating a nested configuration where one socket is embedded within the structure of the plug itself. This allows a device to be plugged into the second socket while the plug occupies the first wall socket, effectively nesting functionality within the plug structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The plug is designed to serve multiple functions: it acts as both a connector to the wall socket and as a housing for an additional socket. This multi-functionality allows the single plug to provide both power extension and additional outlet capability simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If adapters and extension cords are cascaded to provide multiple outlets, then more devices can be connected, but safety hazards arise due to excessive current consumption

Engineering Contradiction:
Improvenumber of outletsVSAvoidsafety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent incorporates overload protection devices and fuses into the plug housing before any potential harmful situation occurs. These safety mechanisms are pre-installed and positioned to detect and respond to excessive current conditions, preventing overheating and electrical hazards before they can develop.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The fuse and overload protection act as a cushioning mechanism against excessive current. When abnormal current conditions arise, these pre-positioned safety devices interrupt the circuit, cushioning the system against potential damage from overloading or short circuits.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Adaptability or versatility

If a socket is integrated into the plug housing, then the wall socket is not blocked, but the plug housing becomes more complex

Engineering Contradiction:
Improvesocket availabilityVSAvoidplug structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the function of the plug housing with the function of a socket housing by integrating the second socket directly into the plug structure. This consolidation eliminates the need for separate adapter devices and reduces overall system complexity despite the enhanced functionality.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design prevents socket blocking, ensures safe current handling, and reduces the risk of overheating or overloading, while allowing multiple device connections without compromising safety.

Implementation Method 1

a thermal fuse (28) is integrated into the housing (9) of the through-socket (4) as overload protection

Methodology Applied
Scientific EffectThermal fuse:

Implementation Method 2

These typically have a bimetallic strip which, in resettable thermal fuses, triggers a switching process

Methodology Applied
Scientific EffectBimetallic strip: Bi-Metallic Strip

Data Source

PatentEP2650980B1Extension cable
Publication Date: 2022.01.12 REV RITTER
  • EP2650980B1 patent drawingFigure 1
  • EP2650980B1 patent drawingFigure 2
  • EP2650980B1 patent drawingFigure 3

AI summary

The invention relates to an extension cable (1) with an additional socket (6) in the housing of the plug (5).