External Cable Connection Box for Electric Work Machines

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Solution Overview

Problem

The connection of a power feed cable to the power receiving device in electric work machines, such as hydraulic excavators, is complicated and difficult due to the location of the connection unit inside the power receiving device, making it hard for workers to access and requiring many man-hours.

Innovation Solution

The connection unit is positioned outside the power receiving device in a connection box, allowing easy access and efficient connection of the power feed cable to the machine body, with the connection box having an opening for easy viewing and protection of the connection unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the connection unit is located inside the power receiving device, then the power feed cable can be connected to the power receiving device, but the connection work becomes complicated and requires many man-hours due to difficult worker access

Engineering Contradiction:
Improveconnection reliabilityVSAvoidconnection work ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The connection unit is extracted from the power receiving device and positioned in a location that is easily accessible to workers, such as the rear surface of the upper slewing body. This separation allows the connection work to be performed externally without requiring workers to access the interior of the power receiving device, thereby significantly reducing the complexity and time required for connection operations while maintaining reliable electrical connection

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the connection unit is located inside the power receiving device, then the power feed cable connection can be established, but the connection work requires drawing the cable into the device and performing connection work inside, making it extremely complicated

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidconnection work time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The connection unit is extracted from the power receiving device and positioned externally where workers can easily access it. This allows the power feed cable to be connected without needing to draw it into the power receiving device interior, eliminating time-consuming operations and reducing the overall connection time significantly while ensuring reliable electrical connection

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The connection unit is pre-positioned in an easily accessible location on the upper slewing body, such as the rear surface, before the connection operation begins. This preliminary positioning of the connection unit allows workers to perform the connection work efficiently without needing to access the interior of the power receiving device, thereby reducing the time required for connection operations

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12508918B2Electric work machine
Publication Date: 2025.12.30 KOBELCO CONSTR MASCH CO LTD
  • US12508918B2 patent drawing
  • US12508918B2 patent drawing
  • US12508918B2 patent drawing

AI summary

Provided is an electric work machine powerable by an external power supply through a power supply cable. The electric work machine includes a machine body including an electric motor, a power receiving device supplied with power through the power feed cable, connection wires extending from the power receiving device, a power feed cable connected to the machine body and a connection unit. The connection unit is disposed outside the power receiving device and connects the power feed cable and the connection wires to each other.