External Reference Camera for Surgical Microscope Image Alignment

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Solution Overview

Problem

Existing surgical microscopes face challenges in accurately aligning preoperative image data with real-time images due to non-reproducible errors in magnification and focus changes, particularly when using navigation systems, as antennas of navigation systems cannot be calibrated to a zero tube, leading to increased tolerance chains and errors in data overlay.

Innovation Solution

Incorporating an additional camera outside the beam path of the surgical microscope to capture overlapping regions with main cameras, allowing for comparison and determination of correction parameters to adjust main images based on the additional image as a reference, thereby correcting for non-reproducible errors in magnification and focus changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If continuous magnification and focus adjustment are implemented in the beam path, then imaging flexibility is improved, but optical axis displacement occurs causing non-reproducible errors in image positioning

Engineering Contradiction:
Improveimaging flexibilityVSAvoidimage positioning accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

A reference camera is introduced as an intermediary system that captures images of the same surgical field from a fixed position outside the beam path. This reference camera serves as a stable mediator to detect optical axis displacements caused by magnification and focus changes, enabling correction of positioning errors in the main imaging system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback by continuously comparing images from the reference camera with images from the main camera. The detected deviations in optical axis position are fed back to correct the positioning of captured images, ensuring accurate overlay of preoperative and intraoperative data despite continuous magnification and focus adjustments.

Inventive Principle:
Principle #23Feedback

2Device complexity

If navigation system antennas are calibrated only to beam path cameras instead of zero tube, then device complexity is reduced, but tolerance chain increases leading to greater overlay errors

Engineering Contradiction:
Improvecalibration complexityVSAvoiddata overlay accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The reference camera acts as an intermediary calibration reference that connects the navigation system to the actual optical axis position. By using the reference camera's fixed position as a stable reference point, the system enables accurate calibration of navigation antennas without requiring direct calibration to the zero tube, thus reducing complexity while maintaining precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The reference camera creates a copy of the surgical field view from a stable, fixed position. This copied view serves as a reliable reference for calibration purposes, allowing the navigation system to be accurately calibrated to the actual optical path without requiring physical access to or calibration with the zero tube assembly.

Inventive Principle:
Principle #26Copying

3Measurement precision

If additional reference camera is added outside beam path, then image positioning accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveposition accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The reference camera is designed to serve multiple functions: it provides a stable reference for detecting optical axis displacements, enables calibration of the navigation system, and facilitates correction of positioning errors in real-time. This multi-functionality justifies the addition of the extra camera by maximizing its utility across different operational requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250272878A1Method for operating a surgical microscope, and surgical microscope
Publication Date: 2025.08.28 CARL ZEISS MEDITEC AG
  • US20250272878A1 patent drawing
  • US20250272878A1 patent drawing
  • US20250272878A1 patent drawing

AI summary

A method for operating a surgical microscope and microscope are disclosed, wherein at least one main image of a capture region, which is imaged through a beam path of an imaging optical unit of the surgical microscope, is captured by means of at least one main camera arranged in or at the beam path, wherein at least one additional image is captured by means of at least one additional camera arranged outside the beam path, wherein a capture region of the at least one additional camera at least partially overlaps with the imaged capture region of the at least one main camera, wherein the captured at least one main image and additional image are compared by an image processing device, and wherein, at least one correction parameter for the at least one main image is determined and provided.