External Cavity Semiconductor Laser With Apodized Bragg Grating

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Solution Overview

Problem

Existing semiconductor lasers fail to provide ultra-low noise, narrow linewidth, and high power operation required for advanced optical communication and sensing systems due to size, cost, and reliability issues, while existing solutions like solid-state and fiber lasers are unsuitable for wide-scale commercial deployment.

Innovation Solution

A semiconductor-based external cavity laser with a long external cavity and a fiber Bragg grating (FBG) is designed to achieve ultra-low noise and single-mode operation, incorporating a high power gain chip and a thermally controlled Bragg grating with apodization to reduce noise and increase modulation bandwidth, using a frequency-dependent loss mechanism and careful grating and cavity design to maintain stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a long external cavity is used to reduce noise and linewidth, then phase noise is reduced and linewidth is narrowed, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
ImprovelinewidthVSAvoidcavity structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The Bragg grating is integrated directly into the laser cavity structure, nesting the wavelength-selective element within the existing semiconductor laser architecture. This eliminates the need for separate external cavities and complex alignment mechanisms while achieving the same linewidth reduction effect.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent modifies the refractive index profile of the Bragg grating through apodization (gradual change in grating strength) and introduces chirp (variation in grating period) to optimize the wavelength selectivity and mode suppression characteristics, achieving narrow linewidth without increasing physical cavity length.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If a Bragg grating is used to provide mode control and achieve singlemode operation, then mode stability is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvemode stabilityVSAvoidgrating fabrication
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent employs apodization techniques that gradually vary the grating strength from the center toward the edges, and introduces chirp to vary the grating period. These parameter modifications smooth the mode profile and reduce sensitivity to fabrication tolerances, making the singlemode operation more robust against manufacturing variations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The Bragg grating parameters are designed to dynamically adapt to temperature and wavelength changes through the apodization and chirp profiles, maintaining mode stability across varying operating conditions without requiring extremely tight manufacturing tolerances.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If the laser operates on the long wavelength side of the grating reflector to reduce noise, then phase noise is reduced, but the available singlemode operating range is limited

Engineering Contradiction:
Improvephase noiseVSAvoidoperating range
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent introduces chirp to the Bragg grating, creating a deliberate variation in the grating period across its length. This chirped structure broadens the wavelength range over which the grating provides effective feedback, extending the singlemode operating range while maintaining the noise-reduction benefits of operating on the long wavelength side.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The apodization and chirp parameters of the Bragg grating are optimized to dynamically maintain singlemode operation across a broader wavelength range, allowing the laser to operate at different wavelengths while preserving the low-noise characteristics.

Inventive Principle:
Principle #15Dynamics

4Power

If a high power gain chip is used to increase output power, then power output is improved, but the noise and linewidth performance deteriorates

Engineering Contradiction:
Improveoutput powerVSAvoidlinewidth
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The Bragg grating is integrated directly into the laser cavity structure, nesting the wavelength-selective element within the existing semiconductor laser architecture. This eliminates the need for separate external cavities and complex alignment mechanisms while achieving the same linewidth reduction effect.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent modifies the refractive index profile of the Bragg grating through apodization (gradual change in grating strength) and introduces chirp (variation in grating period) to optimize the wavelength selectivity and mode suppression characteristics, achieving narrow linewidth without increasing physical cavity length.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a stable single-mode operation with a very narrow linewidth, reducing noise and increasing modulation bandwidth, enabling high power and long-term reliability suitable for advanced applications.

Implementation Method 1

a fiber Bragg grating (FBG) is designed to achieve ultra-low noise and single-mode operation

Methodology Applied
Scientific EffectBragg diffraction: Bragg Diffraction

Implementation Method 2

thermally controlled Bragg grating

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 3

the temperature of the Bragg grating being maintained through a feedback loop comprising a first thermo-electric cooler (TEC) and a first thermistor

Methodology Applied
Scientific EffectThermo-optic effect:

Implementation Method 4

a first thermo-electric cooler (TEC) and a first thermistor attached to the first thermally conductive baseplate

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Data Source

PatentEP3501070B1High power bragg grating based semiconductor laser
Publication Date: 2024.03.27 COLDQUANTA INC
  • EP3501070B1 patent drawingFigure 1~2
  • EP3501070B1 patent drawingFigure 3~4
  • EP3501070B1 patent drawingFigure 5

AI summary

A laser including: a gain chip; an external cavity incorporating a Bragg grating; and a baseplate; wherein a first end of the gain chip has a high reflectivity facet forming a first end of the laser cavity; a second end of the gain chip has a low reflectivity facet; and a second part of the external cavity comprises a Bragg grating, supported by the baseplate, the temperature of the baseplate being maintained through a feedback loop; wherein the optical length of the external cavity is at least an order of magnitude greater than the optical length of the gain chip; wherein the Bragg grating is physically long and occupies a majority of the length of the external cavity and is apodized to control the sidemodes of the grating reflection.