External Control Circuitry for Mobile NPWT Pump Safety

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Solution Overview

Problem

Existing NPWT devices lack adequate measures to swiftly terminate operation when they start to function outside of a predefined operational range, potentially leading to unsafe conditions for the patient.

Innovation Solution

The NPWT device is equipped with external control circuitry that is independent of the control unit, allowing it to directly receive inputs from sensors and terminate the operation of the negative pressure pump if the device operates outside of the predefined range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the NPWT device is operated in a home environment without professional monitoring, then the ease of operation is improved, but the reliability deteriorates due to potential operational errors and lack of monitoring

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The NPWT device incorporates self-monitoring capabilities through control circuitry that automatically detects operational parameters such as negative pressure levels, pump runtime, and alarm conditions. The system performs self-diagnostics and can autonomously terminate operation when predefined safety thresholds are exceeded, enabling unmonitored home use while maintaining reliability through automated safety mechanisms.

Inventive Principle:
Principle #25Self-service

2Device complexity

If the control unit is designed to be highly integrated and efficient, then the device complexity is reduced, but the reliability deteriorates because a single point of failure can cause system-wide failure

Engineering Contradiction:
Improvedevice complexityVSAvoidreliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The control system is segmented into distinct functional modules: control circuitry for monitoring operational parameters, a control unit for system coordination, and separate safety mechanisms including external control circuitry that can independently terminate pump operation. This modular segmentation allows the system to maintain low overall complexity while improving reliability through functional independence and failure isolation.

Inventive Principle:
Principle #1Segmentation

3Productivity

If the NPWT device operates continuously without external monitoring, then the productivity is improved, but the safety deteriorates due to inability to detect and respond to operational failures

Engineering Contradiction:
ImproveproductivityVSAvoidsafety
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The NPWT device incorporates continuous feedback mechanisms where control circuitry monitors operational parameters such as negative pressure levels, pump runtime, and system status. This feedback is processed by the control unit which can automatically adjust operations or terminate the therapy when predefined safety thresholds are exceeded, enabling continuous operation while maintaining patient safety through automated monitoring and response.

Inventive Principle:
Principle #23Feedback

4Ease of operation

If the control unit is made highly responsive to user interface commands, then the ease of operation is improved, but the reliability deteriorates because software/firmware failures can prevent proper response to safety conditions

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

External control circuitry acts as an intermediary safety mechanism between the control unit and the negative pressure pump. This independent hardware layer can directly terminate pump operation based on monitored parameters without requiring control unit processing, providing a fail-safe mechanism that operates independently of software/firmware reliability while maintaining ease of use through automated safety responses.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3915603B1A mobile negative pressure wound therapy device
Publication Date: 2025.04.30 MOLNLYCKE HEALTH CARE AB
  • EP3915603B1 patent drawingFigure 1
  • EP3915603B1 patent drawingFigure 2A~2B
  • EP3915603B1 patent drawingFigure 3

AI summary

The present disclosure generally relates to a mobile negative pressure wound therapy (NPWT) device comprising a negative pressure pump, where the NPWT device is adapted to ensure that an operation of the negative pressure pump is terminated if the NPWT device is operating outside of a predefined operational range. The present disclosure also relates to a corresponding method for operating such an NPWT device and a thereto related computer program product.