External Discharge Hall Thruster Without Channel Walls

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Scaling down Hall thrusters to low power levels is challenging due to large surface area to volume ratios and physical limits to magnetic circuit miniaturization, leading to rapid erosion of thruster parts and reduced lifetime, with conventional designs suffering from power loss and efficiency issues due to plasma-wall interactions.

Innovation Solution

A Hall thruster design without discharge channel walls, magnetic core, or electromagnetic coils, utilizing permanent magnets to generate a strong radial magnetic field, allowing plasma discharge and acceleration to occur entirely in free space, reducing erosion and complexity while maintaining thrust efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional Hall thruster design with discharge channel walls and magnetic pole pieces is used, then magnetic field confinement and plasma generation are achieved, but rapid erosion of thruster parts occurs and lifetime is reduced

Engineering Contradiction:
Improvethruster lifetimeVSAvoidplasma-wall interaction erosion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent removes the discharge channel walls and magnetic pole pieces from the thruster design, extracting the components that cause erosion. Plasma discharge occurs in free space rather than within a confined channel, eliminating the harmful plasma-wall interactions that lead to rapid erosion and reduced lifetime.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention converts the harmful effect of plasma-wall interactions into a beneficial configuration by allowing plasma to discharge externally. The erosion problem is transformed into a design advantage where the thruster components are protected from direct plasma exposure while maintaining effective thrust generation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Quantity of substance

If Hall thruster is scaled down to low power levels, then application to small/micro satellites is enabled, but surface area to volume ratio increases and magnetic circuit miniaturization reaches physical limits

Engineering Contradiction:
Improvepower levelVSAvoidmagnetic circuit miniaturization
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent eliminates the complex magnetic circuit components including the magnetic core and pole pieces, replacing them with permanent magnets. This extraction of complex miniaturizable components enables scaling down to low power levels suitable for small/micro satellites without encountering the physical limits of magnetic circuit miniaturization.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the magnetic field generation approach from electromagnetic coils requiring complex circuits to permanent magnets with fixed magnetic properties. This parameter change in the magnetic field source enables compact design at low power levels while maintaining adequate magnetic field strength for plasma confinement and acceleration.

Inventive Principle:
Principle #35Parameter changes

3Force

If discharge channel walls and magnetic core are included, then magnetic field confinement is achieved, but dry mass and volume increase

Engineering Contradiction:
Improvemagnetic field confinementVSAvoiddry mass
Core Design Contradiction:
ForceVSWeight of stationary object

Solution Approach 1:

The patent removes the heavy magnetic core and discharge channel walls, extracting the components that contribute significantly to dry mass. Magnetic field confinement is maintained through a simplified configuration using permanent magnets and external discharge geometry, reducing the weight of stationary components while preserving essential magnetic field functions.

Inventive Principle:
Principle #2Taking out (Extraction)

4Force

If electromagnetic coils are used for magnetic field generation, then adjustable magnetic field strength is achieved, but device complexity and cost increase

Engineering Contradiction:
Improvemagnetic field strengthVSAvoidelectromagnetic coils
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent removes electromagnetic coils from the design, extracting the complex wound wire assemblies and associated power electronics. Permanent magnets provide the necessary magnetic field strength through their inherent magnetic properties, eliminating the need for complex electromagnetic coil systems while maintaining adequate field confinement and acceleration capabilities.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves a high lifetime with comparable thrust-to-power ratio and specific impulse, reduces dry mass and volume, and simplifies modeling and simulation, eliminating the need for costly lifetime tests and erosion research.

Implementation Method 1

utilizing permanent magnets to generate a strong radial magnetic field

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

The invention uses permanent magnets enabling power reduction relative to thrusters with electromagnets

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 3

Axial electric field crossed with the radial magnetic field forces the electrons to drift azimuthally enabling quasi-neutral plasma acceleration and thrust generation

Methodology Applied
Scientific EffectHall effect: Hall Effect

Implementation Method 4

The entrapped electrons ionize the neutrals through collisions and gradually diffuse from the cathode to anode maintaining a strong axial electric field throughout the discharge channel

Methodology Applied
Scientific EffectIonization: Ionisation

Data Source

PatentUS9897079B2External discharge hall thruster
Publication Date: 2018.02.20 KARADAG BURAK
  • US9897079B2 patent drawing
  • US9897079B2 patent drawing
  • US9897079B2 patent drawing

AI summary

The invention is a Hall thruster that does not have any discharge channel, and magnetic pole piece. The Hall thruster utilizes permanent magnets to produce magnetic field with strong radial component in front of an annular anode, and expands propellant directly into vacuum through the anode acting also as a gas distributor. The invention reduces mass and complexity of conventional Hall thrusters, and offers a radical solution to discharge channel and magnetic pole piece erosion problem.