External Fixation Device Ball-and-Socket Joints

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Solution Overview

Problem

Conventional external fixation devices are often complex in design, difficult to install, and may interfere with body parts, limiting their ability to pivot for adjustment and effectively align and stabilize fractured bones.

Innovation Solution

An external fixation device with a simple design and easy installation, featuring a first and second support with pivotably connected connectors, allowing for static or dynamic compressions or lengthening of bones, and incorporating ball-and-socket joints for robust angulation and predictable clinical outcomes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional external fixation devices are used, then bone stabilization function is achieved, but device complexity and installation difficulty increase

Engineering Contradiction:
Improvebone stabilizationVSAvoiddevice design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The external fixation device is divided into multiple independent supports (first support, second support, third support) that can be separately positioned and attached to the bone. Each support is connected through articulated connectors, allowing modular assembly and independent adjustment, thereby reducing overall device complexity while maintaining stabilization reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device incorporates articulated connectors with universal joints that enable dynamic adjustment and pivoting of supports relative to each other. This dynamic capability allows the device to adapt to different bone configurations and fracture patterns, simplifying the overall design by using flexible connections rather than rigid, complex mechanical structures.

Inventive Principle:
Principle #15Dynamics

2Reliability

If conventional external fixation devices are used, then bone stabilization is achieved, but installation and adjustment difficulty increase

Engineering Contradiction:
Improvebone stabilizationVSAvoidinstallation and adjustment ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The articulated connectors incorporate universal joints that allow pivoting and angular adjustment during installation and subsequent treatment phases. This dynamic adjustment capability enables clinicians to easily position supports at optimal angles without complex mechanical operations, significantly improving ease of operation while maintaining reliable bone stabilization.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device allows adjustment of geometric parameters such as the angle between supports and connectors through the universal joints. By changing these angular parameters, the device can be easily adapted to different fracture configurations and patient anatomies, simplifying both installation and ongoing adjustment procedures.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional external fixation devices are used, then bone alignment is achieved, but interference with body parts occurs

Engineering Contradiction:
Improvebone alignmentVSAvoidinterference with body parts
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The device utilizes three-dimensional spatial arrangement of multiple supports attached at different locations on the bone. By distributing supports across different dimensions and using articulated connectors that can pivot in multiple directions, the device achieves effective bone alignment while positioning components away from interfering body parts through strategic spatial configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

By dividing the fixation system into multiple separate supports rather than a single large rigid structure, the device can distribute its components around the body part being treated. This segmentation allows each support to be positioned in a location that minimizes interference with surrounding body parts while collectively achieving the necessary bone alignment.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If conventional external fixation devices are used, then adjustment capability is limited, but device design becomes simpler

Engineering Contradiction:
Improveadjustment capabilityVSAvoidconnector design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The articulated connectors are designed with universal joints that provide multi-directional pivoting capability, allowing a single connector design to accommodate various angular configurations and adjustment requirements. This universal joint design enables the same connector to function in multiple orientations and adjustment scenarios, increasing adaptability without proportionally increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12310627B1External fixation device
Publication Date: 2025.05.27 CONDON CHRISTOPHER
  • US12310627B1 patent drawing
  • US12310627B1 patent drawing
  • US12310627B1 patent drawing

AI summary

An external fixation device for stabilizing fractured bones in the treatment of traumatic injuries may include a lower support. An upper support may be disposed in spaced-apart relationship to the lower support. At least one elongated link or connector may connect the upper support to the lower support. A pivotal base joint may pivotally connect each connector to the lower support. A ball-and-socket joint may swivably connect the upper support to the at least one connector. The lower support and the upper support may be attached to bones on opposite sides of a fracture site. The lower and upper supports remain exterior to the limb of the patient to facilitate periodic adjustments of the lower support and/or the upper support relative to the connectors to achieve a selected clinical outcome.