External Fixation Bar with Varying Curvature for Bone Stabilization

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Solution Overview

Problem

Conventional orthopedic external fixation systems face challenges in stabilizing fractured bone fragments effectively, particularly in nonbridging external fixation of distal radius fractures, where existing systems often require bending or distorting wires, leading to wobble, shift, torque, and shear stress.

Innovation Solution

The system incorporates a distal bar with varying curvature, proximal and distal embedding members, and connectors that allow for direct or indirect attachment to bars, enabling flexible positioning and secure fixation of K-wires without bending, using a distal bar with an uncurved and curved portion to stabilize bone fragments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional external fixation systems use straight bars with bent wires, then the fixation structure is simple, but the wires experience wobble, shift, torque, and shear stress

Engineering Contradiction:
Improvefracture stabilityVSAvoidbar configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bar is divided into multiple segments with different curvature characteristics. The proximal bar portion has a first curvature while the distal bar portion has a second curvature, allowing each segment to independently manage stress and provide stabilization without requiring wire bending

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies curved configurations to the bar portions instead of straight bars. The proximal bar portion curves in a first direction while the distal bar portion curves in a second direction, enabling the bar to conform to bone anatomy and distribute mechanical stresses more effectively, eliminating wire bending requirements

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Ease of operation

If embedding members are attached directly to bars, then the fixation is secure, but the positioning flexibility is reduced

Engineering Contradiction:
Improvepositioning flexibilityVSAvoidfixation security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

Connectors are introduced as intermediary components between the embedding members and the bar portions. These connectors feature engagement features that attach to both the embedding members and the bar, allowing for adjustable positioning while maintaining secure fixation. The connectors can be positioned at various locations along the bar, providing flexibility in embedding member placement

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9351764B2External fixation
Publication Date: 2016.05.31 WRIGHT MEDICAL TECHNOLOGY INC
  • US9351764B2 patent drawing
  • US9351764B2 patent drawing
  • US9351764B2 patent drawing

AI summary

An orthopedic external fixation system may include a distal bar having a curvature that varies along its length, an uncurved proximal bar, a plurality of proximal embedding members, and a plurality of distal embedding members. The proximal and the distal embedding members, sized and shaped for embedding in bone, may attach directly or indirectly to the proximal bar and the distal bar, respectively.