External Fixation Device with Dynamic Locking Connection Assembly

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Solution Overview

Problem

Current external fixation technologies, such as static and hinged fixation systems, face challenges including joint stiffness, complex application processes, and suboptimal alignment, leading to inadequate treatment outcomes, especially in emergency settings where skilled personnel and equipment may not be available.

Innovation Solution

A simplified external fixation device with a connection assembly that includes pin blocks and a linking member, allowing for easy locking and unlocking to maintain joint motion, accommodate varying distances, and facilitate reattachment for joint stabilization, featuring a variable-linkage assembly with spherical joints and sliding engagement for adjustable alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If static external fixation is used to stabilize the joint, then joint stability is improved, but joint motion is lost leading to stiffness

Engineering Contradiction:
Improvejoint stabilityVSAvoidjoint motion
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The external fixation device incorporates a dynamic connection assembly that can transition between locked and unlocked states. The linking member with spherical joints and sliding engagement allows the device to adapt between providing rigid stability and permitting joint motion, resolving the contradiction between joint stability and joint motion

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If hinged fixation devices are used to maintain joint motion, then joint motion is preserved, but device complexity and operative time increase

Engineering Contradiction:
Improvejoint motionVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The connection assembly is segmented into modular components including pin blocks, linking members, and spherical joints that can be independently applied and adjusted. This segmentation simplifies the overall device structure while maintaining joint motion capability, reducing both device complexity and operative time

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If hinged fixation devices are used to maintain joint motion, then joint motion is preserved, but alignment precision requirements increase

Engineering Contradiction:
Improvejoint motionVSAvoidalignment precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The spherical joints and sliding engagement mechanism change the geometric parameters of the connection, allowing for self-alignment and accommodation of variations in pin placement. This reduces the stringency of alignment precision requirements while preserving joint motion

Inventive Principle:
Principle #35Parameter changes

4Stability of the object's composition

If static fixation systems are used, then joint stability is maintained, but device dismantling and reassembly difficulty increases

Engineering Contradiction:
Improvejoint stabilityVSAvoiddevice dismantling and reassembly
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The connection assembly incorporates dynamic locking and unlocking mechanisms that simplify device dismantling and reassembly. The releasable attachment allows the linking member to be easily detached from pin blocks, enabling straightforward device removal and reapplication while maintaining joint stability when locked

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8323281B2External fixation devices and methods of use
Publication Date: 2012.12.04 NEW YORK SOC FOR THE RUPTURED & CRIPPLED MAINTAINING THE HOSPITAL FOR SPECIAL SURGERY
  • US8323281B2 patent drawing
  • US8323281B2 patent drawing
  • US8323281B2 patent drawing

AI summary

External fixation devices and methods of use are provided. A device for external fixation of a joint includes a first pin block for connection to a first skeletal element and a second pin block for connection to a second skeletal element. The device includes a connection assembly that is releasably attached to at least one of the pin blocks. The device is locked in an original position when the connection assembly is attached to both of the pin blocks, and is unlocked when the connection assembly is detached from at least one of the pin blocks.