External Flap Retaining Mechanism for Turbine Engine Nozzle

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Solution Overview

Problem

Existing gas turbine engine nozzle external flap connection mechanisms are heavy, prone to interference with other aircraft components, and difficult to disconnect, leading to costly and time-consuming repairs when replacement is necessary.

Innovation Solution

A retaining mechanism with a slider track and locking assembly that allows for easy installation and removal of external flaps, using a retaining member with a rotational bearing and fasteners that prevent interference and facilitate smooth sliding and adjustment of the flaps, enabling efficient control of nozzle opening size and thrust.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a heavy opening and closing mechanism is used for external flaps, then the nozzle area control is achieved, but the mechanism interferes with other aircraft components

Engineering Contradiction:
Improvenozzle area controlVSAvoidinterference with aircraft components
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention extracts the external flap from the traditional heavy opening/closing mechanism and connects it directly to the nozzle body via a retaining mechanism. This eliminates the interfering mechanism while maintaining nozzle area control through flap positioning relative to the nozzle body.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The external flap serves multiple functions: it controls nozzle area for thrust regulation and simultaneously acts as a structural component directly integrated with the nozzle body. This multi-functionality eliminates the need for separate heavy actuation mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Strength

If a traditional connection mechanism is used for external flaps, then the flaps are securely connected to the nozzle, but disconnecting and replacing the flaps becomes difficult

Engineering Contradiction:
Improveconnection strengthVSAvoidflap replacement difficulty
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The connection system is segmented into modular components: the retaining mechanism with retaining members, the slider track, and the external flap with support arms. This segmentation allows the flap to be independently removed by releasing the retaining members while leaving the nozzle body and slider track intact, facilitating easy replacement while maintaining secure connection during operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection mechanism transitions from a static rigid connection to a dynamic system with movable retaining members that can be released and reengaged. The slider track allows controlled movement, and the retaining members can be quickly disengaged for maintenance and reengaged for operation, providing both strength during use and ease of repair during maintenance.

Inventive Principle:
Principle #15Dynamics

3Reliability

If multiple flaps are arranged circumferentially around the nozzle opening, then greater control over nozzle opening size is achieved, but the device complexity increases

Engineering Contradiction:
Improvenozzle opening controlVSAvoidflap arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The circumferential control is achieved through segmentation of the nozzle into multiple discrete flap sections arranged around the opening. Each flap can be independently positioned, allowing precise control of the effective nozzle area without requiring a single complex movable structure. The retaining mechanism is also segmented with multiple retaining members corresponding to each flap.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The nozzle opening size is controlled by changing the angular position of multiple discrete flaps rather than moving a single large component. Each flap's position is a controllable parameter, and by adjusting these parameters independently, precise control over the effective opening area is achieved while using simpler individual flap structures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces repair complexity and time, allows for precise control of nozzle opening, and minimizes interference with other aircraft components, thereby lowering maintenance costs and improving operational efficiency.

Implementation Method 1

The retaining member includes a rotational bearing that allows for smooth sliding and adjustment of the external flap

Methodology Applied
Scientific EffectRotational bearing: Ball Bearing

Data Source

PatentEP2392814B1External flap retaining mechanism for an exhaust nozzle
Publication Date: 2016.08.17 UNITED TECH CORP
  • EP2392814B1 patent drawingFigure 1
  • EP2392814B1 patent drawingFigure 2~3A
  • EP2392814B1 patent drawingFigure 3B~4

AI summary

An external flap connection assembly for a turbine engine nozzle (10) has a track frame (410), a slider track (420), and an external flap (24). The external flap (24) is removably connected to the slider track (420) via a retaining member (154) which has a slider block (230).