External Heat Transfer in Hydrogen Dehydrogenation Reactors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing hydrogen storage methods face challenges due to low density, flammability, and handling difficulties, particularly in chemical storage mediums, which require complex reactors for dehydrogenation and hydrogenation reactions.

Innovation Solution

A system and method for discharging and charging hydrogen using a reactor with a catalyst and a heat transfer element outside the reactor to temper the storage medium, reducing reactor complexity and costs by managing temperature externally.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a complex reactor system with internal heat transfer is used for dehydrogenation, then the dehydrogenation reaction can be performed, but the device complexity and costs increase

Engineering Contradiction:
Improvedehydrogenation reaction performanceVSAvoidreactor complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The heat transfer function is extracted from the reactor system and placed in a separate external heat transfer unit. This allows the reactor to be simpler in design while the temperature control function is performed by the external unit, resolving the contradiction between reaction performance and device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system is segmented into distinct functional units: the reactor for dehydrogenation reaction and a separate heat transfer unit for temperature control. This segmentation allows each component to be optimized independently, reducing overall system complexity while maintaining reaction effectiveness.

Inventive Principle:
Principle #1Segmentation

2Productivity

If the storage medium is overheated during dehydrogenation, then the reaction rate increases, but thermal decomposition and contamination occur

Engineering Contradiction:
Improvedehydrogenation reaction rateVSAvoidthermal decomposition
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The external heat transfer unit provides controlled temperature management for the storage medium, preventing overheating and thermal decomposition while maintaining optimal reaction conditions. This feedback control resolves the contradiction between reaction rate and thermal decomposition.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If hydrogen is stored in gaseous form, then it is easy to handle, but the density is low and huge volumes are required

Engineering Contradiction:
Improvehandling easeVSAvoidhydrogen density
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The hydrogen is transformed from gaseous form to chemical binding form in a storage medium, fundamentally changing the physical state and density parameters. This allows high-density storage while maintaining the ability to release hydrogen on demand, resolving the contradiction between handling ease and density.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If hydrogen is compressed to high pressure or liquefied for storage, then the density increases, but energy consumption and safety hazards increase

Engineering Contradiction:
Improvehydrogen densityVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by stationary object

Solution Approach 1:

The invention changes the storage parameter from physical compression or liquefaction to chemical binding in a storage medium. This achieves high-density storage at ambient conditions, eliminating the high energy consumption and safety hazards associated with high-pressure or cryogenic storage.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system efficiently discharges and charges hydrogen with reduced complexity and costs, allowing operation in remote regions and improving safety by avoiding thermal decomposition and contamination.

Implementation Method 1

a catalyst is provided in the through-flow section and is configured to perform a dehydrogenation reaction with the storage medium to discharge hydrogen from the storage medium

Methodology Applied
Scientific EffectDehydrogenation reaction: Chemical Bonding

Implementation Method 2

a heat transfer element configured to temper the storage medium for the dehydrogenation reaction

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentEP4656593A1System for discharging hydrogen from a storage medium charged with hydrogen, a method relating thereto, and a method of charging a storage medium with hydrogen
Publication Date: 2025.12.03 AKROS ENERGY GMBH
  • EP4656593A1 patent drawingFigure 1
  • EP4656593A1 patent drawingFigure 2
  • EP4656593A1 patent drawing

AI summary

A system for discharging hydrogen from a storage medium charged with hydrogen comprises a reactor configured to carry out a dehydrogenation reaction, the reactor comprising a storage medium supply port for supplying the storage medium, a storage medium discharge port for discharging the storage medium, a through-flow section through which the storage medium flows, and a hydrogen discharge port for discharging hydrogen discharged from the storage medium, wherein a catalyst is provided in the through-flow section and is configured to perform a dehydrogenation reaction with the storage medium to discharge hydrogen from the storage medium; and a heat transfer element configured to temper the storage medium for the dehydrogenation reaction, wherein the heat transfer element is arranged outside the reactor.