Wind Turbine External Power Supply for Smaller Grid-Loss Backup

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Solution Overview

Problem

Wind turbines face challenges in maintaining power to auxiliary systems during grid loss, requiring large and costly external power supplies like diesel generators, especially for offshore installations.

Innovation Solution

A wind turbine system incorporating an internal back-up power supply and an external power supply that can charge the internal back-up while it supplies power to the main power supply line, optimizing energy use and reducing the size and cost of external power supplies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If large external power supplies (diesel generators >100 kVA) are used to meet power demands during grid loss, then reliability of auxiliary systems is improved, but device complexity and cost increase

Engineering Contradiction:
Improvereliability of auxiliary systemsVSAvoidcomplexity of external power supply
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power supply function is segmented between the internal back-up power supply (batteries/ultracapacitors) and the external power supply. The internal supply handles immediate power demands and short-term operation, while the external supply provides longer-term power and charges the internal supply, dividing the burden and reducing the size/complexity of each component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The external power supply is configured to charge the internal back-up power supply in advance during periods when power is available, so that the internal supply is replenished before critical power needs arise. This preliminary charging action reduces the peak power requirements of the external supply.

Inventive Principle:
Principle #10Preliminary action

2Duration of action of moving object

If large external power supplies are used to extend operation during grid loss, then duration of action is improved, but weight and volume increase

Engineering Contradiction:
Improveduration of auxiliary system operationVSAvoidweight of external power supply
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The external power supply continuously charges the internal back-up power supply during operation, maintaining its charge level. This continuous useful action (charging) extends the overall duration of auxiliary system operation without requiring a proportionally larger external power supply, as the internal supply acts as a buffer that is continuously replenished.

Inventive Principle:
Principle #20Continuity of useful action

3Power

If large external power supplies are used to meet peak power demands, then power availability is improved, but manufacturing cost increases

Engineering Contradiction:
Improvepower availabilityVSAvoidmanufacturing cost of external power supply
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The external power supply is designed to provide only the necessary charging current to replenish the internal back-up supply, rather than being sized to meet the full peak power demand of all auxiliary systems. The internal back-up supply handles the peak demands, allowing the external supply to be smaller and less expensive while still ensuring power availability through the combined system.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20250112494A1Wind turbine systems with external power supplies and methods
Publication Date: 2025.04.03 GENERAL ELECTRIC RENOVABLES ESPANA SL
  • US20250112494A1 patent drawing
  • US20250112494A1 patent drawing
  • US20250112494A1 patent drawing

AI summary

The present disclosure relates to wind turbines systems comprising a main power supply line for supplying power to wind turbine components, an internal back-up power supply and a first converter configured to convert power from the internal back-up power supply and provide power to the main power supply line. The wind turbine systems further comprise an external power supply configured to provide power to the main power supply line, and an external power supply switch arranged between the external power supply and the main power supply line. The external power supply is further configured to provide power to the internal back-up power supply. The present disclosure also relates to methods for providing power supply to a main power supply line of a wind turbine system.