External Reader Voltage Detection via Vehicle Bus

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Solution Overview

Problem

Existing high-voltage diagnostic systems in vehicles are unreliable, especially during development or after accidents, making it difficult to ensure safety by checking for the presence of high voltage in high-voltage components.

Innovation Solution

A method involving an external reader connected to the vehicle's communications bus to directly read signals from high-voltage components or their control units, indicating the presence of high voltage, which increases reliability and safety without modifying the vehicle or the diagnostic system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an external reader is connected to the communications bus to directly read high voltage signals, then measurement reliability is improved, but device complexity increases

Engineering Contradiction:
Improvehigh voltage measurement reliabilityVSAvoidmeasurement system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The external reader serves as an intermediary device that connects to the existing communications bus to read high voltage signals. This mediator approach allows reliable measurement without directly interfacing with the high voltage component, thereby maintaining system reliability while avoiding excessive complexity in the measurement apparatus.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the diagnostic system is used to check for high voltage presence, then ease of operation is improved, but reliability deteriorates

Engineering Contradiction:
Improvevoltage checking easeVSAvoiddiagnostic system reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The high voltage measurement function is extracted from the unreliable built-in diagnostic system and implemented through an external reader that directly accesses the communications bus. This separation allows the measurement function to operate independently and reliably, while maintaining ease of operation through the same user interface.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If modifications are made to the high voltage component or control unit to enable signal output, then measurement precision is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvehigh voltage detection precisionVSAvoidvehicle manufacturing ease
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The high voltage component or control unit already possesses the capability to output signal information about its operational state through the communications bus. The external reader utilizes this self-service information output without requiring any modifications to the vehicle's existing components, thereby maintaining measurement precision while preserving ease of manufacture.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9714970B2Method for measuring the presence of a high-voltage and establishing the absence of voltage
Publication Date: 2017.07.25 BAYERISCHE MOTOREN WERKE AG
  • US9714970B2 patent drawing
  • US9714970B2 patent drawing

AI summary

A method is provided for indicating a presence of a high voltage at a high-voltage component equipped in a vehicle. The method includes the steps of connecting an external reader to a communication bus of the vehicle, outputting a signal by way of the high-voltage component or by way of a component control unit which is connected to the high-voltage component, to the communication bus, wherein the signal indicates whether a high voltage is present at the high-voltage component, and reading the signal from the communications bus by way of the external reader.