External Vehicle Sensor Cleaning for Weight-Limited Autonomous Fleets

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Solution Overview

Problem

Existing cleaning systems for vehicle sensors are limited by onboard vehicle requirements, such as size and weight restrictions, and fail to effectively clean sensors that become polluted, impairing their functionality.

Innovation Solution

A system comprising a movable cleaning device, actuator, and controller that positions the cleaning device relative to the vehicle to target and clean sensors, using information from onboard and external sensors to ensure thorough cleaning without size or weight limitations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an onboard cleaning system is used, then the vehicle can clean its own sensors, but the system is limited by size and weight restrictions

Engineering Contradiction:
Improveautonomous cleaning capabilityVSAvoidcleaning system weight
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The cleaning system is extracted from the vehicle and placed at an external hub location. The vehicle passes through the hub where cleaning occurs, eliminating the need for onboard cleaning equipment while maintaining autonomous cleaning capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

An external hub acts as an intermediary between the vehicle and the cleaning function. The hub contains the cleaning equipment and performs sensor cleaning as the vehicle passes through, mediating the cleaning process without requiring onboard systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If a reservoir-based cleaning system is used, then cleaning fluid is available, but the reservoir size is limited by vehicle requirements

Engineering Contradiction:
Improvecleaning fluid availabilityVSAvoidreservoir volume
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

The cleaning fluid reservoir is extracted from the vehicle and placed at the external hub. This eliminates volume constraints imposed by vehicle requirements while ensuring adequate cleaning fluid availability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cleaning system transitions from a mobile onboard reservoir to a stationary hub-based reservoir, changing the spatial dimension from vehicle-constrained to location-constrained, thereby increasing available volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If current cleaning systems are used, then some cleaning capability is provided, but they do not fully clean the sensors or target them effectively

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidcleaning system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system uses the vehicle's own sensors to identify and locate its sensor positions, then uses this information to guide the cleaning device to the correct locations, enabling self-service cleaning without complex external guidance systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates feedback from vehicle sensors to continuously monitor and adjust the positioning of the cleaning device, ensuring accurate targeting of sensors while maintaining simple overall system architecture.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250313175A1Systems and methods for cleaning sensors of vehicle
Publication Date: 2025.10.09 TORC ROBOTICS INC
  • US20250313175A1 patent drawing
  • US20250313175A1 patent drawing
  • US20250313175A1 patent drawing

AI summary

A system for cleaning a vehicle sensor includes a cleaning device movable relative to a vehicle, an actuator configured to position the cleaning device relative to the vehicle, and a sensor configured to collect information relating to a position of a vehicle sensor on the vehicle. The system also includes a controller communicatively coupled to the sensor and the actuator. The controller is configured to receive information from the sensor and identify the vehicle sensor on the vehicle. The controller is configured to operate the actuator to selectively position the cleaning device relative to the vehicle and target the vehicle sensor on the vehicle.