External Supraglottic Suction Endotracheal Tube for Vocal Cord Protection

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Solution Overview

Problem

Current endotracheal tube designs with intramural suction channels cause damage to vocal cords and swallowing functions due to suctioning at the subglottic space, leading to complications like laryngospasm, bronchospasm, and pneumonia, with limited suction capacity and increased risk of obstruction.

Innovation Solution

An endotracheal tube assembly with a banana-shaped, supraglottic suction channel located above the vocal cords, adhered externally to the tube, providing a larger diameter and capacity for suctioning, and using a supraglottic balloon to isolate the subglottic space, reducing damage and improving suction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If suctioning is performed at the subglottic space through intramural channels, then secretions are removed from the respiratory tree, but vocal cord injuries and damage to swallowing functions occur

Engineering Contradiction:
Improvesecretion removal efficiencyVSAvoidvocal cord injuries
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The suction channel is extracted from the intramural position within the tube wall and relocated to an external supraglottic position. This extraction removes the harmful interaction with vocal cords while maintaining secretion removal function through the external channel that accesses the supraglottic space above the vocal cords.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of suctioning from below the vocal cords (subglottic) as in conventional designs, the invention inverts the approach by suctioning from above the vocal cords (supraglottic). This inversion changes the suction entry point from the subglottic space through the tube wall to the supraglottic space via an external channel, thereby avoiding vocal cord damage.

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of operation

If intramural suction channels are used, then suctioning can be performed, but the channel diameter is limited and obstruction risk increases

Engineering Contradiction:
Improvesuctioning capabilityVSAvoidchannel obstruction risk
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The suction channel is taken out from the constrained intramural position and placed externally in the supraglottic region. This extraction allows the channel to have a larger diameter without compromising tube wall integrity, thereby reducing obstruction risk while maintaining ease of operation.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If suction pressure is increased to improve secretion removal, then more secretions are suctioned, but damage to vocal cords and surrounding structures increases

Engineering Contradiction:
Improvesecretion suctioning volumeVSAvoiddamage to surrounding structures
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The invention inverts the suction location from subglottic to supraglottic, allowing effective secretion removal at lower pressures. By accessing secretions in the supraglottic space where they accumulate before entering the respiratory tree, the system achieves high productivity without the high negative pressures that cause structural damage.

Inventive Principle:
Principle #13The other way round (Inversion)

4Adaptability or versatility

If the endotracheal tube wall is made thinner to accommodate intramural suction channels, then the tube is more flexible, but tube strength is reduced

Engineering Contradiction:
Improvetube flexibilityVSAvoidtube wall strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The suction channel is extracted from the tube wall, eliminating the need to thin the wall to accommodate it. This allows the tube wall to maintain its full thickness and strength while the external suction channel provides the necessary suctioning capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentEP4606409A1Endotracheal tube assembly
Publication Date: 2025.08.27 BRAVO GARCIA PEDRO LUIS
  • EP4606409A1 patent drawingFigure 1
  • EP4606409A1 patent drawingFigure 2
  • EP4606409A1 patent drawingFigure 3A~3B

AI summary

The assembly comprises: an endotracheal tube (10), with an external wall (11); and a suction channel (12), with a first more distal portion (13), equipped with a suction end (14), and externally attached to the external wall (11). The suction end (14) is guaranteed to occupy the supraepiglottic area of a patient (1), above the vocal cords (3), larynx (4), and epiglottis (5). The suction channel (12) has a banana-shaped cross-section, with two opposite curved segments (15, 16). The suction channel (12) has orifices (21) in the vicinity of the suction end (14). The suction end (14) ends in a bevel (22). A supraglottic barrier (described in WO 2021/234183 (BRAVO) (17) may be housed in the endotracheal tube (10). The invention allows suctioning performance to be improved, as well as reducing damages to the patient.