External Wall Air Handling for Accessible Data Center Cooling

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Solution Overview

Problem

Conventional data center designs face inefficiencies in cooling and wire routing, with air conditioning units not being standardized, accessible, or transportable, leading to suboptimal airflow and maintenance challenges.

Innovation Solution

The design incorporates exterior wall penetrations for air handling units, a thermal shield to contain hot air, and modular structures for efficient cable and conduit routing, allowing for rapid air recirculation and improved cooling efficiency while maintaining accessibility and transportability of equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If air conditioning units are disposed inside the facility, then cooling is provided to the electronic equipment, but the units are not accessible or transportable for repair or replacement

Engineering Contradiction:
ImproveAccessibility of air conditioning unitsVSAvoidCooling function continuity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The air conditioning units are extracted from the interior space and positioned on the exterior of the building, allowing technicians to access and service the units without entering the facility. The units remain functionally connected to the interior cooling system through exterior wall penetrations that channel cooled air inside.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Exterior wall penetrations serve as intermediary structures that connect the exterior-mounted air conditioning units to the interior cooling zones. These penetrations include sealed openings and transition components that maintain thermal efficiency while enabling exterior equipment placement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If conventional air conditioning systems are used, then cooling is provided, but the units are not standardized or transportable

Engineering Contradiction:
ImproveStandardization of air handling unitsVSAvoidCustomization requirements
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The air handling system is segmented into modular, self-contained units that can be independently manufactured, transported, and installed. Each unit is designed as a complete cooling package with standardized dimensions and connection interfaces, enabling replication across multiple facilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air handling units are designed with universal mounting configurations and standardized connection points that allow the same unit design to be installed in various building types and locations. The exterior wall penetration designs are also standardized to accommodate different wall constructions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If wire routing is done through raised floors, then cable management is improved, but the facility complexity increases

Engineering Contradiction:
ImproveWire routing accessibilityVSAvoidRaised floor structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The wire routing system is extracted from the raised floor structure and repositioned to utilize existing building infrastructure such as wall cavities, ceiling spaces, and conduit systems. This eliminates the need for raised floors while maintaining cable accessibility through designated routing paths.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances cooling efficiency, reduces temperature within the data center, and simplifies maintenance by ensuring standardized, accessible, and transportable air conditioning units, while also improving wire routing and airflow patterns.

Implementation Method 1

A plurality of air conditioning units are disposed in the external area outside the building that each receive heated air, emit cooled air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

the thermal shield provides a contiguous wall around the central hot air area and defines a hot air containment chamber that traps the heated air within the central hot air area and causes substantially all the heated air within the central hot air area to rise up within the hot air containment chamber

Methodology Applied
Scientific EffectThermal buoyancy: Gravitational Convection (non heat)

Data Source

PatentUS11889630B2Data center facility including external wall penetrating air handling units
Publication Date: 2024.01.30 SWITCH LTD
  • US11889630B2 patent drawing
  • US11889630B2 patent drawing
  • US11889630B2 patent drawing

AI summary

Described herein is a data center that provides for efficient cooling using HVAC units positioned outside of the facility.