Extraction Chromatographic Support with Segmented Pores

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Solution Overview

Problem

Current extraction chromatography methods face challenges in separating metal ions with similar chemical and physical properties, such as f-elements, due to poor column efficiency and peak tailing, which limits their effectiveness in industrial and analytical applications.

Innovation Solution

The development of an extraction chromatographic support with small pores filled with an inert filler and intermediate/large pores impregnated with a metal ion binding extractant, optimizing the distribution of the extractant to enhance column efficiency and separation capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the pores of the support are filled nearly to capacity with extractant to ensure adequate metal ion uptake capacity, then the metal ion uptake capacity is improved, but the metal ion diffusion path length increases, reducing column efficiency

Engineering Contradiction:
Improvemetal ion uptake capacityVSAvoidcolumn efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The invention segments the pore structure into two distinct size categories: micropores (filled with inert filler) and macropores (filled with extractant). This segmentation allows the extractant to be concentrated in accessible macropores, providing adequate metal ion uptake capacity while preventing excessive diffusion path lengths, thus maintaining high column efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies local quality by assigning different functions to different pore regions: micropores are filled with inert filler to maintain structural integrity and prevent extractant migration, while macropores are filled with extractant to provide metal ion binding sites. This localized functional differentiation resolves the contradiction between capacity and efficiency.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If a porous support with complex internal structure is used to provide high surface area, then the extractant loading capacity is improved, but the metal ion diffusion is restricted, resulting in poor column efficiency

Engineering Contradiction:
Improveextractant loading capacityVSAvoidcolumn efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The invention segments the pore structure into micropores and macropores, restricting extractant loading to macropores only. This segmentation provides sufficient surface area in macropores for high extractant loading capacity while ensuring that metal ion diffusion paths remain short and accessible, thereby maintaining high column efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention utilizes a porous support with controlled pore size distribution, specifically employing macropores for extractant loading. This porous material design ensures that the extractant is accessible to metal ions while maintaining structural integrity, resolving the contradiction between loading capacity and diffusion efficiency.

Inventive Principle:
Principle #31Porous materials

3Ease of manufacture

If the extractant is retained in the pores by capillary forces without chemical bonding, then the simplicity of preparation is maintained, but the physical stability of the extraction chromatographic material is unsatisfactory

Engineering Contradiction:
Improvepreparation simplicityVSAvoidphysical stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention applies local quality by filling micropores with inert filler to provide structural support and stability, while macropores contain the extractant for chemical function. This localized structural reinforcement through filler material maintains physical stability without compromising the simplicity of preparation, as the filler is introduced through a straightforward impregnation process.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention creates a composite material system combining inert filler and extractant within the porous support structure. The filler provides structural stability and prevents extractant migration, while the extractant provides chemical functionality. This composite approach maintains preparation simplicity while significantly improving physical stability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly improves column efficiency, reduces peak tailing, and enhances the separation of metal ions with similar affinities, as demonstrated by increased theoretical plates and improved elution profiles, leading to more effective metal ion separation.

Implementation Method 1

the pores of an inert (usually), porous (often polymeric) support (e.g., polyester beads), where it is retained, primarily by capillary forces

Methodology Applied
Scientific EffectCapillary forces: Capillary Action

Implementation Method 2

an extractant or solution of an extractant in an appropriate organic solvent is absorbed in the pores of an inert (usually), porous (often polymeric) support

Methodology Applied
Scientific EffectComplexation: Chemical Bonding

Implementation Method 3

Extraction chromatography (EXC) combines many of the advantages of SX, most notably its selectivity, with the simplicity and ease of handling of IX materials

Methodology Applied
Scientific EffectChromatography: Chromatography

Data Source

PatentUS11691140B2Method for the preparation of controlled porosity supports for chromatographic separation
Publication Date: 2023.07.04 UWM RESEARCH FOUNDATION INC
  • US11691140B2 patent drawing
  • US11691140B2 patent drawing
  • US11691140B2 patent drawing

AI summary

Disclosed herein are extraction chromatographic supports comprising a porous support, an inert filler, and metal ion binding extractant that may be used for chromatographic separation of metal ions. Also disclosed herein are methods for preparing and using the extraction chromatographic supports.