Extruded Profile Vending Machine Housing with Serrated Strongbox

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Solution Overview

Problem

Existing coin vending machines lack effective resistance to vandalism, particularly in outdoor areas, and current methods for reinforcement, such as introducing safes or constructing reinforced compartments, are complex and costly to design and produce.

Innovation Solution

A coin vending machine design featuring a housing made from an extruded profile with serrated sheets that fit into notches, providing a secure and aesthetically pleasing compartment that is easy to assemble and resistant to vandalism, including a secure piggy bank and access door mechanism to prevent attacks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional methods (introducing a safe or constructing reinforcements) are used to protect currency, then resistance to vandalism is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveresistance to vandalismVSAvoiddesign and construction complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The housing is divided into modular extruded profile segments that can be assembled together. Each profile contains integrated notches that serve as both structural elements and mounting features for the safe, eliminating the need for separate reinforcement components and reducing overall assembly complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The safe mounting features (notches and slides) are integrated directly into the extruded profile structure itself, combining the housing and safe mounting functions into a single component. This eliminates the need for separate safe introduction or additional reinforcement construction, reducing both design complexity and manufacturing steps

Inventive Principle:
Principle #5Merging (Combining)

2Strength

If traditional assembly methods (screwing, bolting, welding) are used to assemble sheets and profiles, then structural strength is improved, but ease of manufacture and assembly deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidease of assembly
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

Traditional mechanical fastening methods (screws, bolts, welding) are replaced with a friction-fit mechanical interference system. The serrated edges of the sheets engage with the notches in the extruded profiles through direct insertion, creating a secure connection without requiring additional fasteners or thermal processes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The assembly system is self-aligning and self-securing. The serrated edges automatically engage with the notches during insertion, and the friction fit provides self-locking without requiring separate fastening operations. The structure assembles itself through the inherent geometry of the components

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If tight production tolerances are enforced for profile and sheet dimensions, then assembly precision is improved, but manufacturing cost and complexity increase

Engineering Contradiction:
Improveassembly precisionVSAvoidproduction tolerance control
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The design transitions from a clearance-fit system to a friction-fit interference system. By changing the dimensional parameters of the notches and serrated edges to create overlapping geometries, the system transforms tolerance accumulation from a problem into a self-accommodating feature, where slight variations in manufacturing are absorbed by the friction engagement rather than requiring precise alignment

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2596480B1Money-operated machine made from an extruded profile and comprising a secure strongbox
Publication Date: 2014.05.21 IEM
  • EP2596480B1 patent drawingFigure 1~2
  • EP2596480B1 patent drawingFigure 3~4
  • EP2596480B1 patent drawingFigure 5

AI summary

The invention relates to a money-operated machine, including a housing made from an extruded profile (1) and comprising a compartment that houses a money acceptor and a compartment that houses a money box in communication with the money acceptor. According to the invention, in order to protect the collected money, the money box is housed in a strongbox consisting of metal sheets (10, 11, 12, 13), which are nested within one another by means of serrations (15, 16) cut out on the edges of the metal sheets, and is attached to the extruded profile (1) by means of the cut-out serrations (15, 16) being inserted into grooves or notches (3, 5) of the extruded profile (1) acting as guides.