Exudate Storage Sleeve With Support Structure For Negative Pressure Therapy

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Solution Overview

Problem

Existing negative pressure wound therapy devices face challenges in maintaining structural integrity under suction, leading to reduced effectiveness and biohazard contamination risks due to the reuse of single-use devices without proper sanitization.

Innovation Solution

The development of negative pressure wound therapy devices with a durable, reusable component and a disposable, replaceable detachable exudate storage module, featuring a sleeve with a support structure to maintain cross-sectional geometry and prevent inward collapse, along with a suction force generating mechanism that ensures consistent negative pressure application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a flexible sleeve is used to allow compression and expansion under negative pressure, then the device can accommodate volume changes during therapy, but the sleeve may collapse inwardly and lose its cross-sectional geometry

Engineering Contradiction:
Improvevolume accommodationVSAvoidcross-sectional geometry
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The patent employs a flexible sleeve made of elastomeric material that can compress and expand to accommodate volume changes during negative pressure therapy. The flexibility allows the sleeve to adapt to varying exudate volumes while maintaining structural integrity through the integrated support structure.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The sleeve incorporates a composite structure combining flexible elastomeric material with a rigid support structure (helical coil or wire grid scaffolding). This composite design provides both the flexibility needed for volume accommodation and the structural rigidity to prevent collapse and maintain cross-sectional geometry under negative pressure.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If single-use devices are disposed of after one use, then biohazard contamination is minimized, but cost restrictions and care settings may necessitate reuse

Engineering Contradiction:
Improvebiohazard contaminationVSAvoiddevice reuse
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The device is segmented into two distinct components: a durable reusable housing containing the force generating mechanism, and a disposable exudate storage module. This segmentation allows the disposable module to be discarded after single use to minimize biohazard contamination, while the expensive housing can be reused across multiple therapy sessions, balancing cost restrictions with infection control requirements.

Inventive Principle:
Principle #1Segmentation

3Stress or pressure

If the sleeve collapses under negative pressure, then the device structure changes, but the therapeutic negative pressure is no longer transmitted to the intended delivery site

Engineering Contradiction:
Improvenegative pressure transmissionVSAvoidstructural integrity
Core Design Contradiction:
Stress or pressureVSStrength

Solution Approach 1:

The composite structure of the sleeve, combining flexible elastomeric material with a rigid support structure (helical coil or wire grid scaffolding), maintains structural integrity under negative pressure while allowing the necessary flexibility for volume changes. The rigid support prevents collapse that would otherwise interrupt negative pressure transmission to the wound site.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The support structure is extracted as a separate functional element within the sleeve design. The helical coil or wire grid scaffolding is positioned inside the flexible sleeve to provide internal reinforcement, separating the functions of flexibility (sleeve material) and structural support (embedded framework) to ensure continuous negative pressure transmission.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If the cross-section of the bellows fully collapses and closes due to generated suction, then the device may no longer provide therapeutic negative pressure, but the time or magnitude of negative pressure provided to the tissue site is reduced

Engineering Contradiction:
Improvenegative pressure provisionVSAvoidduration of negative pressure
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The rigid support structure embedded within the flexible sleeve prevents complete collapse of the bellows cross-section under suction. This maintains the structural pathway for negative pressure transmission throughout the duration of therapy, ensuring reliable and continuous therapeutic effect without interruption from structural failure.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The rigid support structure acts as a preventive measure built into the sleeve design before therapy begins. It preemptively prevents the cross-sectional collapse that would otherwise occur under suction, ensuring that negative pressure transmission remains reliable for the entire intended duration of the therapy session.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the durability and effectiveness of negative pressure wound therapy by maintaining consistent suction pressure and reducing biohazard contamination risks through the segregation of exudates, allowing for safe reuse of the device components.

Implementation Method 1

when a vacuum is generated within the bellows, the negative pressure may urge the bellows to collapse laterally inwardly

Methodology Applied
Scientific EffectNegative pressure: Pressure Drop

Implementation Method 2

the support element may comprise a support structure that is more rigid than the flexible wall

Methodology Applied
Scientific EffectStructural support:

Implementation Method 3

negative pressure created in the bellows draws in fluids and tissue exudates to facilitate wound healing

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS11027050B2Reduced pressure tissue therapy device
Publication Date: 2021.06.08 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • US11027050B2 patent drawing
  • US11027050B2 patent drawing
  • US11027050B2 patent drawing

AI summary

Disclosed herein are devices and methods for reduced pressure tissue therapy. Some variations of suction devices for reduced pressure tissue therapy comprise a housing, a suction force generating mechanism located within the housing, and a storage module configured to retain tissue exudates. In some variations, the storage module includes a sleeve configured to collect tissue exudates. The sleeve may include a support element to help maintain the lateral structural integrity of the sleeve and/or retain the cross-sectional geometry of the sleeve under negative pressure. In use, the storage module may reduce sanitary and/or biohazard risks by preventing the exudates from contacting the housing and/or suction force generating mechanism. The storage module is configured to be replaced so that the housing and suction force generating mechanism can be used for more than one session.