Firefighter Eye Shield Bracket Stop Surface Mechanism

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Solution Overview

Problem

Existing eye protectors for firefighters and emergency rescue workers do not effectively limit the movement of eye shields beyond their usage position, potentially compromising protection against hazards.

Innovation Solution

An eye protector system with a bracket-mounted stop surface mechanism that includes unitary molding stop surfaces on both the bracket and eye shields, preventing excessive movement of the eye shields beyond their usage position, ensuring consistent protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If eye shields are designed to be manually movable between storage and usage positions, then ease of operation is improved, but reliability deteriorates due to inability to limit movement beyond usage position

Engineering Contradiction:
Improvemanual movement of eye shieldsVSAvoidprotection consistency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by incorporating stop surfaces on the bracket that prevent the eye shields from moving beyond their intended usage position. This preemptive constraint ensures that even though the shields are manually movable for ease of operation, they cannot exceed the safe operational range, thereby maintaining reliability and consistent protection.

Inventive Principle:
Principle #9Preliminary anti-action

2Reliability

If eye shields are made stable in both storage and usage positions, then reliability is improved, but device complexity increases due to additional stopping mechanisms

Engineering Contradiction:
Improvestability in positionsVSAvoidstop surface mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the stopping function directly into the bracket structure by forming stop surfaces as integral parts of the bracket. This integration achieves reliable positioning of the eye shields in both storage and usage positions while minimizing additional complexity, as the stop surfaces are combined with the existing bracket rather than being separate components.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If eye shields can move freely between positions, then ease of operation is improved, but object-affected harmful factors worsen due to potential mispositioning

Engineering Contradiction:
Improveshield movementVSAvoidexposure to hazards
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The stop surfaces on the bracket preemptively prevent the eye shields from moving into positions that would compromise protection. By limiting the range of motion to only safe and effective positions, the system maintains ease of operation while eliminating the risk of mispositioning that would expose the wearer to sparks, liquids, and particles.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS8434162B2Eye protectors
Publication Date: 2013.05.07 MORNING PRIDE MANUFACTURING LLC
  • US8434162B2 patent drawing
  • US8434162B2 patent drawing
  • US8434162B2 patent drawing

AI summary

An eye protector (16) is provided for mounting to a protective helmet (10) of the type worn by a firefighter or other emergency worker. The protective helmet (10) has a brim (14), and the eye protector (16) includes a bracket (20) mounted to the brim (14), a first stop surface (38) carried on the bracket (20), an eye shield (18) attached to the bracket (20) for movement between a storage position extending along the brim (14) and a usage position extending downward from the brim (14) to shield the eye of the wearer, and a second stop surface (37) carried on the eye shield (18) and abutted against the first stop surface (38) with the eye shield (18) in the usage position to limit movement of the eye shield (18) beyond the usage position.