Eyeglass Lens Blocking Device with Dual Pivot Arms
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Solution Overview
Problem
Existing devices for blocking eyeglass lenses onto blocks using a bonding compound lack the necessary precision and speed in the blocking process, with inefficiencies in transport and cooldown times.
Innovation Solution
A device with a pivot arm and conveying arm system, featuring multiple axes for precise positioning and simultaneous transport of eyeglass lenses and blocks, optimized for faster and more accurate cadencing, utilizing a retainer with tilt and translatory axes to synchronize work sequences and reduce cooldown times.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a single transport arm is used to move eyeglass lenses between stations, then the device structure is simpler, but the cadencing and transport speed are slower
Solution Approach 1:
The transport function is segmented into two independent arms: the first transport arm carries eyeglass lenses from the magazine to blocking stations, while the second transport arm carries blocks from the magazine to blocking stations. This segmentation allows parallel transport operations, improving cadencing and blocking speed without requiring a single complex multi-functional mechanism.
Solution Approach 2:
Both transport arms share a common magazine structure and coordinate their operations around shared blocking stations. The arms are synchronized to deliver lenses and blocks simultaneously to the same station, merging their functions to achieve efficient parallel processing while maintaining coordinated operation.
2Loss of time
If sequential transport of lenses and blocks is used, then the control mechanism is simpler, but the cooldown time and overall process time increase
Solution Approach 1:
The second transport arm preliminarily positions blocks at blocking stations before lenses arrive. By pre-placing blocks in anticipation of lens arrival, the system eliminates waiting time during the bonding process, reducing overall cooldown time while maintaining coordinated delivery through synchronized arm operation.
Solution Approach 2:
Both transport arms operate continuously and simultaneously throughout the blocking process. The first arm continuously supplies lenses while the second arm continuously supplies blocks, ensuring that blocking stations never experience idle time. This continuous parallel operation minimizes loss of time while the synchronization mechanism coordinates their complementary actions.
Data Source
AI summary
A device for blocking eyeglass lenses onto blocks using a bonding mass, by which the eyeglass lens is connected to the block in a form-fit and/or force-closed manner, having several stations, between which the eyeglass lens and/or the block is transported, at least one blocking station, in which the block is connected to the eyeglass lens using the bonding mass, a transport arm having a retaining head arranged thereon for positioning the eyeglass lens in the blocking station, wherein the transport arm is designed as a pivot arm and has at least one pivot axis (S1), by means of which the transport arm and the retaining head can be moved between at least two stations, and at least one conveying arm having a retainer for the block or an eyeglass lens, wherein the conveying arm has a pivot axis (S2), which is arranged parallel or coaxial to the pivot axis (S1) and by which the retainer can be moved between at least two stations.


