Eyeglass Glass with Composite Antireflection Layer

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Solution Overview

Problem

Existing eyeglass lenses with a metallic appearance, such as gold, face issues with unsatisfactory rendering and high reflection rates due to the thickness of the gold layer, which affects light transmission and user comfort.

Innovation Solution

A layered structure comprising a transparent substrate, a thin precious metal layer, a composite antireflection layer with chromium and silicon oxide, and anti-scratch varnish layers to reduce reflection and enhance the metallic appearance while minimizing precious metal usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a thick gold layer is used to achieve metallic appearance, then the metallic appearance is enhanced, but the light transmission is reduced and reflection rate increases

Engineering Contradiction:
Improvelight transmissionVSAvoidreflection rate
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent divides the single thick gold layer into multiple thinner layers (first precious metal layer, second precious metal layer) separated by a dielectric layer. This segmentation allows each layer to be optimized for specific functions: the first layer provides metallic appearance, the dielectric layer controls reflection through its refractive index, and the second layer enhances the overall effect. The total gold thickness is reduced while maintaining aesthetic quality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a composite structure combining precious metal layers with a dielectric layer having specific refractive index properties. This composite approach allows the dielectric layer to act as an optical intermediary that reduces reflection through impedance matching, while the thin precious metal layers provide the desired metallic appearance. The combination achieves both aesthetic and optical performance that neither material could achieve alone.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If a thick gold layer is used to achieve metallic appearance, then the metallic appearance is enhanced, but the quantity of precious metal increases

Engineering Contradiction:
Improvemetallic appearance renderingVSAvoidprecious metal thickness
Core Design Contradiction:
Illumination intensityVSQuantity of substance

Solution Approach 1:

The patent segments the precious metal application into multiple thin layers rather than one thick layer. The first precious metal layer is applied to the substrate, followed by a dielectric layer, then a second precious metal layer. This segmentation allows the total precious metal thickness to be reduced (improving light transmission and reducing cost) while the dielectric layer maintains the optical integrity and metallic appearance through its refractive index properties.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dielectric layer acts as an intermediary between the two precious metal layers. It has a refractive index specifically chosen to reduce reflection and enhance the metallic appearance. This intermediary layer allows thin precious metal layers to achieve the visual effect of a thick layer while actually using less precious metal, thus resolving the contradiction between appearance quality and material quantity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If a single layer structure is used, then the manufacturing is simple, but the metallic appearance rendering is unsatisfactory and reflection is high

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidmetallic appearance rendering
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent applies segmentation by dividing the coating into three distinct layers deposited in sequence: first precious metal layer, dielectric layer, and second precious metal layer. Each layer is deposited using standard vacuum deposition techniques, making the process manufacturable. The segmentation enables control over reflection and appearance that a single layer cannot achieve, while remaining compatible with existing manufacturing capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the optical parameters of the structure by introducing a dielectric layer with a specific refractive index (between 1.3 and 2.6) and controlling the thickness of each layer. These parameter changes optimize the optical performance for metallic appearance and reduced reflection. The thicknesses are specifically controlled: first precious metal layer (5-20 nm), dielectric layer (50-200 nm), second precious metal layer (5-20 nm), creating a structure that balances manufacturing feasibility with optical performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves an optimal metallic appearance with reduced reflection and improved light transmission, providing comfort and aesthetic appeal while conserving precious metal thickness.

Implementation Method 1

a composite layer composed of a chromium layer (4) arranged on the side of said substrate (2) and of a silicon oxide layer (5) arranged on the side of the observer of said glass, said composite layer making it possible both to reinforce the metallic appearance and to reduce the rate of reflection towards the user

Methodology Applied
Scientific EffectAntireflection coating: Anti-Reflective Coating

Implementation Method 2

said composite layer made of a metal such as chromium... and a layer of silicon oxide... which alone reduces the mirror effect

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 3

A further object of the invention is to reduce the thickness of the layer of precious metal such as gold... The layer of precious metal (3) whose metallic appearance is desired has a thickness between 1 and 100 nm, preferably between 10 and 50 nm

Methodology Applied
Scientific EffectThin film deposition: Deposition (physical)

Implementation Method 4

the layer of precious metal (3) whose metallic appearance is desired... reinforces the desired metallic appearance

Methodology Applied
Scientific EffectMetallic reflection: Reflection

Implementation Method 5

the assembly consisting of said substrate and the various layers is sandwiched between two layers of anti-scratch varnish

Methodology Applied
Scientific EffectProtective coating: Coatings

Data Source

PatentEP2274648B1Glass for spectacles and method for making same
Publication Date: 2013.02.13 CHRISTIAN DALLOZ SUNOPTICS
  • EP2274648B1 patent drawingFigure 1~2

AI summary

The invention relates to a novel type of glass for spectacles, and to a method for making same. According to a first embodiment of the invention, the glass is totally indexed (1). The glass (1) comprises a transparent substrate (2), and a composite layer is provided between the substrate (2) and the layer of precious metal such as gold (3), wherein said composite layer includes two layers (4) and (5). A preferred combination for said composite layer comprises a layer (4) directly applied on the substrate (2) and made of a metal such as chromium, the layer (4) being advantageously made of silicon oxide. The invention can be used for sunglasses and ophthalmic spectacles.